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Old 01-10-2012   #1
RHanselman
 
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Default Dreaded Fuel Pump Failure (I think...)

Here's the symptoms:

Cold start runs like a champ until she warms up. After reaching temp she won't rev over idle and then eventually stalls. I think it's the dreaded fuel pump failure.

Are there any temp fixes to bring her home? Any other possibilities?

Cheers,
RH
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Old 01-11-2012   #2
Pete
 
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Default Re: Dreaded Fuel Pump Failure (I think...)

Swap out the 2 pumps inside the tank.
If the secondary pump might still have some life in her,at least enough to get you home.
or
If you don't have tools.
get a thick gage wire and hot wire the fuel pumps test plug on the main harness under the hood to the battery.
Just make sure you unplug it everytime you shut her down.

Pete
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Old 01-11-2012   #3
GOLDCYLON
 
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Default Re: Dreaded Fuel Pump Failure (I think...)

Quote:
Originally Posted by Pete View Post
Swap out the 2 pumps inside the tank.
If the secondary pump might still have some life in her,at least enough to get you home.
or
If you don't have tools.
get a thick gage wire and hot wire the fuel pumps test plug on the main harness under the hood to the battery.
Just make sure you unplug it everytime you shut her down.

Pete

What Pete said primary fuel pump failure once it goes out of factory loop it dies. Swap em to verify. Also while you are there dont forget to replace the fuel filter on the passenger door rail side.
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91 WHITE/BLACK #2014. 380 P&P&PCed,Ported Heads, Jeal Long tubes, Corsa Exhaust/FIKSE FM-5s /LED TLs, LED Headlights, Front Wilwood 6 piston narrowlite calipers and rear Wilwood caliper street shop mod,CNCed Coolant Pipes,TPI Cvr,Filter cover,Stainless Bolts, DRM/DOM PROM /ZFDOC mod build #102,DRLs,BMAD with stainless Debris Screen,Coplan Air Blaster, Pioneer APP Radio 4,Brey-Krause HB,Sub Bar,Fire extinguisher seat mount,DRM Coilovers,LEDs everywhere,Compass mirror (orange),V1 DIC hidden display, Homelink sun visor, Carbon Fiber top x3 and APSIS Carbon Fiber interior, APSIS CF Steering Wheel/NAPA Leather, Banski trailing arms, Guldstrand front suspension,urethane bushings from Prothane (total suspension) ZFDoc drive shaft safety loop, raptor shift light (orange),AO engineering louver front plate, Console seat cushion, 96CE seats with black custom Sheepskins, ss billet catch can,Viper remote entry/alarm,Cragar Rear Louvers,LED side louver lights, Dewitts Radiator with SPAL fans and a Woods 160 T-Stat

90 RED/BLACK #2794. 4L60e Automatic Stage V by RPM Transmission, TCI Dedicated TCM, OBX Stainless Headers, Corsa Exhaust, SAN Secondaries and Haibeck PROM, Exotic Muscle Coil overs, LED Interior Lights, LED Tail Lights, LED Headlights, 94 Sport seats with black custom Sheepskins , Cragar rear louvers, GS Front calipers, Banski Trailing arms, APSIS Carbon Fiber steering wheel, Front and Rear Baer Eradispeeds, DRLs, Guldstrand front suspension,urethane bushings from Prothane (total suspension), Dewitt's Raditor with Dual SPAL fans and a Haibeck 170 T-Stat

11 RED/GREY CTS-V
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Old 01-11-2012   #4
RHanselman
 
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Default Re: Dreaded Fuel Pump Failure (I think...)

Quote:
Originally Posted by Pete View Post
Swap out the 2 pumps inside the tank.
If the secondary pump might still have some life in her,at least enough to get you home.
or
If you don't have tools.
get a thick gage wire and hot wire the fuel pumps test plug on the main harness under the hood to the battery.
Just make sure you unplug it everytime you shut her down.

Pete
Man I've been out of the game too long. Forgot all about the test pulg!

Thanks Pete!
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1991 #383 Twin Turbo
1993 #099 Ruby, Jeal 368 w/Snake Skinner body
1961 White with Red Int
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Old 01-11-2012   #5
-=Jeff=-
 
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Default Re: Dreaded Fuel Pump Failure (I think...)

So is there any rhyme or reason that a pump fails?

My 90 has 65K and as far as I know the pumps are still original, but yet Toyvet had to replace his pumps on a 23K mile 90 a few years back.

Maybe I need to do it for piece of mind
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Old 01-11-2012   #6
GOLDCYLON
 
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Default Re: Dreaded Fuel Pump Failure (I think...)

Quote:
Originally Posted by -=Jeff=- View Post
So is there any rhyme or reason that a pump fails?

My 90 has 65K and as far as I know the pumps are still original, but yet Toyvet had to replace his pumps on a 23K mile 90 a few years back.

Maybe I need to do it for piece of mind
I Duno -=JEFF=- however I dont ever leave my car fall below half tank full while in town. This is one of those I will fix it when I get there issues and I have a complete assemply with new pumps already in the parts crib. If you think about it with GM giving us two pumps you can limp home on one.

My theory is a lot of folks race our cars on the track (Yeah duh) but to save a few pounds very little gas is normally in the car as it heads down the track. I think this adds to the premature pump failure issue. Ownership may be a big factor. More heat load on the pump and with less fuel in the tanks its sucking up all the nasties in the tank which ='s failure. just my thoughts as a possible reason.
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GOLDCYLON - 11 CTS-V


Arizona State Director




91 WHITE/BLACK #2014. 380 P&P&PCed,Ported Heads, Jeal Long tubes, Corsa Exhaust/FIKSE FM-5s /LED TLs, LED Headlights, Front Wilwood 6 piston narrowlite calipers and rear Wilwood caliper street shop mod,CNCed Coolant Pipes,TPI Cvr,Filter cover,Stainless Bolts, DRM/DOM PROM /ZFDOC mod build #102,DRLs,BMAD with stainless Debris Screen,Coplan Air Blaster, Pioneer APP Radio 4,Brey-Krause HB,Sub Bar,Fire extinguisher seat mount,DRM Coilovers,LEDs everywhere,Compass mirror (orange),V1 DIC hidden display, Homelink sun visor, Carbon Fiber top x3 and APSIS Carbon Fiber interior, APSIS CF Steering Wheel/NAPA Leather, Banski trailing arms, Guldstrand front suspension,urethane bushings from Prothane (total suspension) ZFDoc drive shaft safety loop, raptor shift light (orange),AO engineering louver front plate, Console seat cushion, 96CE seats with black custom Sheepskins, ss billet catch can,Viper remote entry/alarm,Cragar Rear Louvers,LED side louver lights, Dewitts Radiator with SPAL fans and a Woods 160 T-Stat

90 RED/BLACK #2794. 4L60e Automatic Stage V by RPM Transmission, TCI Dedicated TCM, OBX Stainless Headers, Corsa Exhaust, SAN Secondaries and Haibeck PROM, Exotic Muscle Coil overs, LED Interior Lights, LED Tail Lights, LED Headlights, 94 Sport seats with black custom Sheepskins , Cragar rear louvers, GS Front calipers, Banski Trailing arms, APSIS Carbon Fiber steering wheel, Front and Rear Baer Eradispeeds, DRLs, Guldstrand front suspension,urethane bushings from Prothane (total suspension), Dewitt's Raditor with Dual SPAL fans and a Haibeck 170 T-Stat

11 RED/GREY CTS-V

Last edited by GOLDCYLON; 01-11-2012 at 11:08 AM.
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Old 01-11-2012   #7
-=Jeff=-
 
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Default Re: Dreaded Fuel Pump Failure (I think...)

Quote:
Originally Posted by GOLDCYLON View Post
I Duno -=JEFF=- however I dont ever leave my car fall below half tank full while in town. This is one of those I will fix it when I get there issues and I have a complete assemply with new pumps already in the parts crib. If you think about it with GM giving us two pumps you can limp home on one.

My theory is a lot of folks race our cars on the track (Yeah duh) but to save a few pounds very little gas is normally in the car as it heads down the track. I think this adds to the premature pump failure issue. Ownership may be a big factor. More heat load on the pump and with less fuel in the tanks its sucking up all the nasties in the tank which ='s failure. just my thoughts as a possible reason.
Yeah I don't have an assembly on hand and would almost want to make a quick harness to keep in the car for the just in case instance. I might just do the Vettemed replacement method with the Bosch pumps he used and be done with it.

I swapped the pump on my 89 at 90K+ miles
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Old 01-11-2012   #8
Pete
 
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Default Re: Dreaded Fuel Pump Failure (I think...)

Quote:
Originally Posted by -=Jeff=- View Post
So is there any rhyme or reason that a pump fails?

My 90 has 65K and as far as I know the pumps are still original, but yet Toyvet had to replace his pumps on a 23K mile 90 a few years back.

Maybe I need to do it for piece of mind
I would bet most of them use or have used some kind of miracle/magic snake oils in there tanks.
I still have stock pumps

Ron,anytime brotha.

Pete
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11.04 @ 128.86
474RWHP 400RWTQ
http://www.youtube.com/watch?v=SFNFOhGGlR4
http://www.youtube.com/watch?v=ZlRIOMwaDYY
https://sites.google.com/site/peteszr1garage
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Old 01-11-2012   #9
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Default Re: Dreaded Fuel Pump Failure (I think...)

Quote:
Originally Posted by RHanselman View Post
Man I've been out of the game too long. Forgot all about the test pulg!
When the engine is running, the fp1 relay is not relaxed and will prevent the test plug from powering either pump. This threw me for a loop when mine did the same thing, cause I tried using the test plug.

Jump/swapping wires at the plug at the top of the tank C450, the grey and DK GRN/Wht would make the #2 pump run, or take the aux fuse out of #2 on the passenger side and jumper there, but that's hard to get to for seeing the right wire to jump.
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Old 01-13-2012   #10
RHanselman
 
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Default Re: Dreaded Fuel Pump Failure (I think...)

I've been working the past few days and haven't had time to do any testing. I was able to get the driver that dropped her at the terminal to drop it at my house so she's home... I'll take a closer look this weekend. Also, I'm sure I can look it up but does anyone know the GM Suburban numbers I need to replace these with?

Thanks,
Ron
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