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Old 10-18-2013   #1
garyhugo
 
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Default follow up: flywheel still rattles

Replaced dual mass flywheel and clutch, Still rattled. Code 44(LH O2 sensor,lean) Replaced O2 sensor,because it was easy,and sometimes it idled smooth sometimes it idled rough ,Still rattling.SO I took it to my southeast ZR-1 specialist.He removed the plennm cleaned all the injectors checked the wires and coils put it back together and it did the same thing.Off with the plenuum again.bench tested the injectors,checked compression(191-201)and then was able to determine that the NO #7 cylinder wasn't fireing all the time.He then found a broken wire 6 inches up the harness that was making contact intermittently.No rattle and the car runs like a scalded dog.Big time Thank You to Aaron Scott of SGC.
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Old 10-18-2013   #2
Dynomite
 
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Default Re: follow up: flywheel still rattles

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Originally Posted by garyhugo View Post
He then found a broken wire 6 inches up the harness that was making contact intermittently.No rattle and the car runs like a scalded dog.Big time Thank You to Aaron Scott of SGC.
Just have to ask....where and what exactly was this wire 6 inches up the harness?
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Old 10-18-2013   #3
GOLDCYLON
 
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Default Re: follow up: flywheel still rattles

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Originally Posted by Dynomite View Post
Just have to ask....where and what exactly was this wire 6 inches up the harness?

Im assuming the fuel rail harness... Id imagine they get crispy over time.
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91 WHITE/BLACK #2014. 380 P&P&PCed,Ported Heads, Jeal Long tubes, Corsa Exhaust/FIKSE FM-5s /LED TLs, LED Headlights, Front Wilwood 6 piston narrowlite calipers and rear Wilwood caliper street shop mod,CNCed Coolant Pipes,TPI Cvr,Filter cover,Stainless Bolts, DRM/DOM PROM /ZFDOC mod build #102,DRLs,BMAD with stainless Debris Screen,Coplan Air Blaster, Pioneer APP Radio 4,Brey-Krause HB,Sub Bar,Fire extinguisher seat mount,DRM Coilovers,LEDs everywhere,Compass mirror (orange),V1 DIC hidden display, Homelink sun visor, Carbon Fiber top x3 and APSIS Carbon Fiber interior, APSIS CF Steering Wheel/NAPA Leather, Banski trailing arms, Guldstrand front suspension,urethane bushings from Prothane (total suspension) ZFDoc drive shaft safety loop, raptor shift light (orange),AO engineering louver front plate, Console seat cushion, 96CE seats with black custom Sheepskins, ss billet catch can,Viper remote entry/alarm,Cragar Rear Louvers,LED side louver lights, Dewitts Radiator with SPAL fans and a Woods 160 T-Stat

90 RED/BLACK #2794. 4L60e Automatic Stage V by RPM Transmission, TCI Dedicated TCM, OBX Stainless Headers, Corsa Exhaust, SAN Secondaries and Haibeck PROM, Exotic Muscle Coil overs, LED Interior Lights, LED Tail Lights, LED Headlights, 94 Sport seats with black custom Sheepskins , Cragar rear louvers, GS Front calipers, Banski Trailing arms, APSIS Carbon Fiber steering wheel, Front and Rear Baer Eradispeeds, DRLs, Guldstrand front suspension,urethane bushings from Prothane (total suspension), Dewitt's Raditor with Dual SPAL fans and a Haibeck 170 T-Stat

11 RED/GREY CTS-V
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Old 10-18-2013   #4
Dynomite
 
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Default Re: follow up: flywheel still rattles

Quote:
Originally Posted by GOLDCYLON View Post
Im assuming the fuel rail harness... Id imagine they get crispy over time.
Oh......you saying a primary injector was not firing vice spark?

Daryll.....got wheels balanced this morning with those new brakes......120mph and no vibration...just have to watch for Combines with 24 row corn heads

Last edited by Dynomite; 10-18-2013 at 11:35 AM.
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Old 10-18-2013   #5
GOLDCYLON
 
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Default Re: follow up: flywheel still rattles

Yep perhaps or perchance an intermittent electrical queertron
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GOLDCYLON - 90 ZR-1 #2794, 4L60e (Formerly Schrade's)

GOLDCYLON - 11 CTS-V


Arizona State Director




91 WHITE/BLACK #2014. 380 P&P&PCed,Ported Heads, Jeal Long tubes, Corsa Exhaust/FIKSE FM-5s /LED TLs, LED Headlights, Front Wilwood 6 piston narrowlite calipers and rear Wilwood caliper street shop mod,CNCed Coolant Pipes,TPI Cvr,Filter cover,Stainless Bolts, DRM/DOM PROM /ZFDOC mod build #102,DRLs,BMAD with stainless Debris Screen,Coplan Air Blaster, Pioneer APP Radio 4,Brey-Krause HB,Sub Bar,Fire extinguisher seat mount,DRM Coilovers,LEDs everywhere,Compass mirror (orange),V1 DIC hidden display, Homelink sun visor, Carbon Fiber top x3 and APSIS Carbon Fiber interior, APSIS CF Steering Wheel/NAPA Leather, Banski trailing arms, Guldstrand front suspension,urethane bushings from Prothane (total suspension) ZFDoc drive shaft safety loop, raptor shift light (orange),AO engineering louver front plate, Console seat cushion, 96CE seats with black custom Sheepskins, ss billet catch can,Viper remote entry/alarm,Cragar Rear Louvers,LED side louver lights, Dewitts Radiator with SPAL fans and a Woods 160 T-Stat

90 RED/BLACK #2794. 4L60e Automatic Stage V by RPM Transmission, TCI Dedicated TCM, OBX Stainless Headers, Corsa Exhaust, SAN Secondaries and Haibeck PROM, Exotic Muscle Coil overs, LED Interior Lights, LED Tail Lights, LED Headlights, 94 Sport seats with black custom Sheepskins , Cragar rear louvers, GS Front calipers, Banski Trailing arms, APSIS Carbon Fiber steering wheel, Front and Rear Baer Eradispeeds, DRLs, Guldstrand front suspension,urethane bushings from Prothane (total suspension), Dewitt's Raditor with Dual SPAL fans and a Haibeck 170 T-Stat

11 RED/GREY CTS-V
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Old 10-18-2013   #6
garyhugo
 
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Default Re: follow up: flywheel still rattles

Yea the wire was going to the #7 primary injector. The break was up in the harness about 6 inches where they are all together.
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