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Old 02-08-2012   #1
oricale
 
Join Date: Oct 2011
Location: STAFFORD VA,
Posts: 576
Default 1991 #517 rebuild(timing, ect)

Those of you in the know,..and the folks reading the threads know I had to tear my engine out and aprt due to a drivers side timing chain failure!
And when I had to wait for the time to do the engine I redid lots of other things.

Anyway I am trying to Piece together the pics and such to provide a pretty good thread on what has been going on since Oct. SO!..without further adeu.....

First I got the car and the interior needed to be done:


DONE(I have to redo the sill covers)


__________________
[B][I][COLOR=red]1990 ZR1[/COLOR][COLOR=black] [U]#00077 [COLOR=red]RED[/COLOR]/[COLOR=red]RED[/COLOR] (10Y022 PEP CAR)
[/U][/COLOR][/I][/B][B][I][COLOR=red]1991 ZR1[/COLOR][COLOR=black] [U]#00517 ("Irene")[COLOR=red]WHITE[/COLOR]/[COLOR=red]RED-SOLD:cry:[/COLOR] [B][/B]
[/U][/COLOR][/I][/B][B][I][COLOR=red]1992 ZR1[/COLOR][COLOR=black] [U]#00445("The Revenant")[COLOR=red][COLOR="Black"]BLACK [/COLOR][/COLOR]/[COLOR=red]RED(2016 T.O.D!) [/COLOR] [/U][/COLOR][/I][/B]
[B][I][COLOR=red]2009 [COLOR=red]Z06!![COLOR=black]BLK/BLK rare Linen interior[/COLOR] 707HP!![/COLOR] [/COLOR][/I][/B]
[B][I][COLOR=red]2006[/COLOR] BLK/BLK Z51 (Just SICK FAST!)SOLD)[/I][/B]
[B][I]1996 BLK/BLK LT4 Grnsprt(sold...Twice!)[/I][/B]
[B][I]1991 RED/REDL98(Fell off the shipping truck:([/I][/B]
[B][I]1980 BLK/RED L82(Sold)[/I][/B]
[B][I][B][I]1990[/I][/B] RED/BLK(sold.....In Japan)[/I][/B]
[I][COLOR=black][B][I]2006[/I][/B][/COLOR][/I] [COLOR=red]Mustang GT[/COLOR] ([B][I]mach 1[/I][/B])[B](sold)[/B]
[COLOR=black][B][I]1969[/I][/B][/COLOR] [COLOR=red]Mach[/COLOR] [B][I]1(sold in Japan)[/I][/B]
[COLOR=black][B][I]1969[/I][/B][/COLOR] [COLOR=red]Mach[/COLOR] [B][I]1#2(sold)[/I][/B]

[B][I]WAZOO Member...[/I][/B]

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Old 02-08-2012   #2
oricale
 
Join Date: Oct 2011
Location: STAFFORD VA,
Posts: 576
Default Re: 1991 #517 rebuild(timing,interior, brakes ect)

After the carpet, I moved to the outside of the car and pressure washed and cleaned as much as I could




CLEANED!


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[B][I][COLOR=red]1990 ZR1[/COLOR][COLOR=black] [U]#00077 [COLOR=red]RED[/COLOR]/[COLOR=red]RED[/COLOR] (10Y022 PEP CAR)
[/U][/COLOR][/I][/B][B][I][COLOR=red]1991 ZR1[/COLOR][COLOR=black] [U]#00517 ("Irene")[COLOR=red]WHITE[/COLOR]/[COLOR=red]RED-SOLD:cry:[/COLOR] [B][/B]
[/U][/COLOR][/I][/B][B][I][COLOR=red]1992 ZR1[/COLOR][COLOR=black] [U]#00445("The Revenant")[COLOR=red][COLOR="Black"]BLACK [/COLOR][/COLOR]/[COLOR=red]RED(2016 T.O.D!) [/COLOR] [/U][/COLOR][/I][/B]
[B][I][COLOR=red]2009 [COLOR=red]Z06!![COLOR=black]BLK/BLK rare Linen interior[/COLOR] 707HP!![/COLOR] [/COLOR][/I][/B]
[B][I][COLOR=red]2006[/COLOR] BLK/BLK Z51 (Just SICK FAST!)SOLD)[/I][/B]
[B][I]1996 BLK/BLK LT4 Grnsprt(sold...Twice!)[/I][/B]
[B][I]1991 RED/REDL98(Fell off the shipping truck:([/I][/B]
[B][I]1980 BLK/RED L82(Sold)[/I][/B]
[B][I][B][I]1990[/I][/B] RED/BLK(sold.....In Japan)[/I][/B]
[I][COLOR=black][B][I]2006[/I][/B][/COLOR][/I] [COLOR=red]Mustang GT[/COLOR] ([B][I]mach 1[/I][/B])[B](sold)[/B]
[COLOR=black][B][I]1969[/I][/B][/COLOR] [COLOR=red]Mach[/COLOR] [B][I]1(sold in Japan)[/I][/B]
[COLOR=black][B][I]1969[/I][/B][/COLOR] [COLOR=red]Mach[/COLOR] [B][I]1#2(sold)[/I][/B]

[B][I]WAZOO Member...[/I][/B]

[url]www.evolution-motorsport.com[/url]

facebook/evolutionmotorsportengineering

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Old 02-08-2012   #3
oricale
 
Join Date: Oct 2011
Location: STAFFORD VA,
Posts: 576
Default Re: 1991 #517 rebuild(timing, ect)

Moving on, I rubberized and wire-wheels any rust I could find,..thats when I stepped up to the brakes:...SAD........!!



This is the way they should look!,..




next was the wheels:


I went ahead and media blasted them and put on a coat of glass black epoxy with a red reflective stripe...(this is mearly a test to see how black will look with the red and white on the car...
__________________
[B][I][COLOR=red]1990 ZR1[/COLOR][COLOR=black] [U]#00077 [COLOR=red]RED[/COLOR]/[COLOR=red]RED[/COLOR] (10Y022 PEP CAR)
[/U][/COLOR][/I][/B][B][I][COLOR=red]1991 ZR1[/COLOR][COLOR=black] [U]#00517 ("Irene")[COLOR=red]WHITE[/COLOR]/[COLOR=red]RED-SOLD:cry:[/COLOR] [B][/B]
[/U][/COLOR][/I][/B][B][I][COLOR=red]1992 ZR1[/COLOR][COLOR=black] [U]#00445("The Revenant")[COLOR=red][COLOR="Black"]BLACK [/COLOR][/COLOR]/[COLOR=red]RED(2016 T.O.D!) [/COLOR] [/U][/COLOR][/I][/B]
[B][I][COLOR=red]2009 [COLOR=red]Z06!![COLOR=black]BLK/BLK rare Linen interior[/COLOR] 707HP!![/COLOR] [/COLOR][/I][/B]
[B][I][COLOR=red]2006[/COLOR] BLK/BLK Z51 (Just SICK FAST!)SOLD)[/I][/B]
[B][I]1996 BLK/BLK LT4 Grnsprt(sold...Twice!)[/I][/B]
[B][I]1991 RED/REDL98(Fell off the shipping truck:([/I][/B]
[B][I]1980 BLK/RED L82(Sold)[/I][/B]
[B][I][B][I]1990[/I][/B] RED/BLK(sold.....In Japan)[/I][/B]
[I][COLOR=black][B][I]2006[/I][/B][/COLOR][/I] [COLOR=red]Mustang GT[/COLOR] ([B][I]mach 1[/I][/B])[B](sold)[/B]
[COLOR=black][B][I]1969[/I][/B][/COLOR] [COLOR=red]Mach[/COLOR] [B][I]1(sold in Japan)[/I][/B]
[COLOR=black][B][I]1969[/I][/B][/COLOR] [COLOR=red]Mach[/COLOR] [B][I]1#2(sold)[/I][/B]

[B][I]WAZOO Member...[/I][/B]

[url]www.evolution-motorsport.com[/url]

facebook/evolutionmotorsportengineering

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Old 02-08-2012   #4
oricale
 
Join Date: Oct 2011
Location: STAFFORD VA,
Posts: 576
Default Re: 1991 #517 rebuild(timing, ect)

After these pics I bought center caps with the corvette sybol...they look great:



Next I wanted to work on the top end,....they werent destryoed, but not impressive... so I went to work...



This was not so fun!!!,...the water leakage corroded the bolts and they swelled into the walls of the bolt hole...the hacksaw was the easiest part of the removal!!!!

I did all the top end parts in a ceramic red with a 500 degree gloss clear coat after a full media blasting....The other pics are at home but I will add these later..but suffice to say the red paint looks like glass,..

I will be doing the cam covers in White to reflect the outside paint scheme.

Moving on:
__________________
[B][I][COLOR=red]1990 ZR1[/COLOR][COLOR=black] [U]#00077 [COLOR=red]RED[/COLOR]/[COLOR=red]RED[/COLOR] (10Y022 PEP CAR)
[/U][/COLOR][/I][/B][B][I][COLOR=red]1991 ZR1[/COLOR][COLOR=black] [U]#00517 ("Irene")[COLOR=red]WHITE[/COLOR]/[COLOR=red]RED-SOLD:cry:[/COLOR] [B][/B]
[/U][/COLOR][/I][/B][B][I][COLOR=red]1992 ZR1[/COLOR][COLOR=black] [U]#00445("The Revenant")[COLOR=red][COLOR="Black"]BLACK [/COLOR][/COLOR]/[COLOR=red]RED(2016 T.O.D!) [/COLOR] [/U][/COLOR][/I][/B]
[B][I][COLOR=red]2009 [COLOR=red]Z06!![COLOR=black]BLK/BLK rare Linen interior[/COLOR] 707HP!![/COLOR] [/COLOR][/I][/B]
[B][I][COLOR=red]2006[/COLOR] BLK/BLK Z51 (Just SICK FAST!)SOLD)[/I][/B]
[B][I]1996 BLK/BLK LT4 Grnsprt(sold...Twice!)[/I][/B]
[B][I]1991 RED/REDL98(Fell off the shipping truck:([/I][/B]
[B][I]1980 BLK/RED L82(Sold)[/I][/B]
[B][I][B][I]1990[/I][/B] RED/BLK(sold.....In Japan)[/I][/B]
[I][COLOR=black][B][I]2006[/I][/B][/COLOR][/I] [COLOR=red]Mustang GT[/COLOR] ([B][I]mach 1[/I][/B])[B](sold)[/B]
[COLOR=black][B][I]1969[/I][/B][/COLOR] [COLOR=red]Mach[/COLOR] [B][I]1(sold in Japan)[/I][/B]
[COLOR=black][B][I]1969[/I][/B][/COLOR] [COLOR=red]Mach[/COLOR] [B][I]1#2(sold)[/I][/B]

[B][I]WAZOO Member...[/I][/B]

[url]www.evolution-motorsport.com[/url]

facebook/evolutionmotorsportengineering

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Old 02-08-2012   #5
oricale
 
Join Date: Oct 2011
Location: STAFFORD VA,
Posts: 576
Default Re: 1991 #517 rebuild(timing, ect)

OK...AFTER ALL THIS!!..I felt that it was time to move to the engine and see what was actually the culprit!,..sooooo I called some buddies and here we go!...OH YEAH BEHIND PHIL IS THE PAINTED PLENUM!!

Theres Phil!


Theres Rich!


Heres Paul!


So we got the engine out and heres what we found:

5 bad valves
bad valve seals
little dimples on two pistonsand a nasty engine!!!)

__________________
[B][I][COLOR=red]1990 ZR1[/COLOR][COLOR=black] [U]#00077 [COLOR=red]RED[/COLOR]/[COLOR=red]RED[/COLOR] (10Y022 PEP CAR)
[/U][/COLOR][/I][/B][B][I][COLOR=red]1991 ZR1[/COLOR][COLOR=black] [U]#00517 ("Irene")[COLOR=red]WHITE[/COLOR]/[COLOR=red]RED-SOLD:cry:[/COLOR] [B][/B]
[/U][/COLOR][/I][/B][B][I][COLOR=red]1992 ZR1[/COLOR][COLOR=black] [U]#00445("The Revenant")[COLOR=red][COLOR="Black"]BLACK [/COLOR][/COLOR]/[COLOR=red]RED(2016 T.O.D!) [/COLOR] [/U][/COLOR][/I][/B]
[B][I][COLOR=red]2009 [COLOR=red]Z06!![COLOR=black]BLK/BLK rare Linen interior[/COLOR] 707HP!![/COLOR] [/COLOR][/I][/B]
[B][I][COLOR=red]2006[/COLOR] BLK/BLK Z51 (Just SICK FAST!)SOLD)[/I][/B]
[B][I]1996 BLK/BLK LT4 Grnsprt(sold...Twice!)[/I][/B]
[B][I]1991 RED/REDL98(Fell off the shipping truck:([/I][/B]
[B][I]1980 BLK/RED L82(Sold)[/I][/B]
[B][I][B][I]1990[/I][/B] RED/BLK(sold.....In Japan)[/I][/B]
[I][COLOR=black][B][I]2006[/I][/B][/COLOR][/I] [COLOR=red]Mustang GT[/COLOR] ([B][I]mach 1[/I][/B])[B](sold)[/B]
[COLOR=black][B][I]1969[/I][/B][/COLOR] [COLOR=red]Mach[/COLOR] [B][I]1(sold in Japan)[/I][/B]
[COLOR=black][B][I]1969[/I][/B][/COLOR] [COLOR=red]Mach[/COLOR] [B][I]1#2(sold)[/I][/B]

[B][I]WAZOO Member...[/I][/B]

[url]www.evolution-motorsport.com[/url]

facebook/evolutionmotorsportengineering

Your Local [url]www.Amsoil.com[/url] dealer/user..

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Last edited by oricale; 02-08-2012 at 05:09 PM.
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Old 02-08-2012   #6
oricale
 
Join Date: Oct 2011
Location: STAFFORD VA,
Posts: 576
Default Re: 1991 #517 rebuild(timing, ect)





So I

*sent the heads out to C&C in Manasses,...
*steam and pressure washed everything I safely could
*ordered new rod bearings, seals, valves, gaskets, ect

Engine CLEAN!



heres the newly worked heads!!!!


NEXT...ONTO INSTALLING THE BEARING AND HEADS!!!
__________________
[B][I][COLOR=red]1990 ZR1[/COLOR][COLOR=black] [U]#00077 [COLOR=red]RED[/COLOR]/[COLOR=red]RED[/COLOR] (10Y022 PEP CAR)
[/U][/COLOR][/I][/B][B][I][COLOR=red]1991 ZR1[/COLOR][COLOR=black] [U]#00517 ("Irene")[COLOR=red]WHITE[/COLOR]/[COLOR=red]RED-SOLD:cry:[/COLOR] [B][/B]
[/U][/COLOR][/I][/B][B][I][COLOR=red]1992 ZR1[/COLOR][COLOR=black] [U]#00445("The Revenant")[COLOR=red][COLOR="Black"]BLACK [/COLOR][/COLOR]/[COLOR=red]RED(2016 T.O.D!) [/COLOR] [/U][/COLOR][/I][/B]
[B][I][COLOR=red]2009 [COLOR=red]Z06!![COLOR=black]BLK/BLK rare Linen interior[/COLOR] 707HP!![/COLOR] [/COLOR][/I][/B]
[B][I][COLOR=red]2006[/COLOR] BLK/BLK Z51 (Just SICK FAST!)SOLD)[/I][/B]
[B][I]1996 BLK/BLK LT4 Grnsprt(sold...Twice!)[/I][/B]
[B][I]1991 RED/REDL98(Fell off the shipping truck:([/I][/B]
[B][I]1980 BLK/RED L82(Sold)[/I][/B]
[B][I][B][I]1990[/I][/B] RED/BLK(sold.....In Japan)[/I][/B]
[I][COLOR=black][B][I]2006[/I][/B][/COLOR][/I] [COLOR=red]Mustang GT[/COLOR] ([B][I]mach 1[/I][/B])[B](sold)[/B]
[COLOR=black][B][I]1969[/I][/B][/COLOR] [COLOR=red]Mach[/COLOR] [B][I]1(sold in Japan)[/I][/B]
[COLOR=black][B][I]1969[/I][/B][/COLOR] [COLOR=red]Mach[/COLOR] [B][I]1#2(sold)[/I][/B]

[B][I]WAZOO Member...[/I][/B]

[url]www.evolution-motorsport.com[/url]

facebook/evolutionmotorsportengineering

Your Local [url]www.Amsoil.com[/url] dealer/user..

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Old 02-08-2012   #7
oricale
 
Join Date: Oct 2011
Location: STAFFORD VA,
Posts: 576
Default Re: 1991 #517 rebuild(timing, ect)

Next I pulled all the rod bearings and replaced them with Clevite bearing and plasti-guaged 4 locations throughout the crank....!(.042mm-.045mm)

Old:


New:


Using race engine building lube:


A little trick to get out any crud in the ring space!


And NOW we install the heads and Oil Pan!!!.



__________________
[B][I][COLOR=red]1990 ZR1[/COLOR][COLOR=black] [U]#00077 [COLOR=red]RED[/COLOR]/[COLOR=red]RED[/COLOR] (10Y022 PEP CAR)
[/U][/COLOR][/I][/B][B][I][COLOR=red]1991 ZR1[/COLOR][COLOR=black] [U]#00517 ("Irene")[COLOR=red]WHITE[/COLOR]/[COLOR=red]RED-SOLD:cry:[/COLOR] [B][/B]
[/U][/COLOR][/I][/B][B][I][COLOR=red]1992 ZR1[/COLOR][COLOR=black] [U]#00445("The Revenant")[COLOR=red][COLOR="Black"]BLACK [/COLOR][/COLOR]/[COLOR=red]RED(2016 T.O.D!) [/COLOR] [/U][/COLOR][/I][/B]
[B][I][COLOR=red]2009 [COLOR=red]Z06!![COLOR=black]BLK/BLK rare Linen interior[/COLOR] 707HP!![/COLOR] [/COLOR][/I][/B]
[B][I][COLOR=red]2006[/COLOR] BLK/BLK Z51 (Just SICK FAST!)SOLD)[/I][/B]
[B][I]1996 BLK/BLK LT4 Grnsprt(sold...Twice!)[/I][/B]
[B][I]1991 RED/REDL98(Fell off the shipping truck:([/I][/B]
[B][I]1980 BLK/RED L82(Sold)[/I][/B]
[B][I][B][I]1990[/I][/B] RED/BLK(sold.....In Japan)[/I][/B]
[I][COLOR=black][B][I]2006[/I][/B][/COLOR][/I] [COLOR=red]Mustang GT[/COLOR] ([B][I]mach 1[/I][/B])[B](sold)[/B]
[COLOR=black][B][I]1969[/I][/B][/COLOR] [COLOR=red]Mach[/COLOR] [B][I]1(sold in Japan)[/I][/B]
[COLOR=black][B][I]1969[/I][/B][/COLOR] [COLOR=red]Mach[/COLOR] [B][I]1#2(sold)[/I][/B]

[B][I]WAZOO Member...[/I][/B]

[url]www.evolution-motorsport.com[/url]

facebook/evolutionmotorsportengineering

Your Local [url]www.Amsoil.com[/url] dealer/user..

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Old 02-08-2012   #8
oricale
 
Join Date: Oct 2011
Location: STAFFORD VA,
Posts: 576
Default Re: 1991 #517 rebuild(timing, ect)

ok so thats where we are for now,..I just torqued the heads on and now just waiting for new chains and tensioners..as well as all the other little doo-dads I need to finish and install it...that will be the next post when the engine is all back together....

NOW...here is whey I am fixin it.....


The facing on the cam covers were gone! and these are also broken




So..keep lookin in on me!
__________________
[B][I][COLOR=red]1990 ZR1[/COLOR][COLOR=black] [U]#00077 [COLOR=red]RED[/COLOR]/[COLOR=red]RED[/COLOR] (10Y022 PEP CAR)
[/U][/COLOR][/I][/B][B][I][COLOR=red]1991 ZR1[/COLOR][COLOR=black] [U]#00517 ("Irene")[COLOR=red]WHITE[/COLOR]/[COLOR=red]RED-SOLD:cry:[/COLOR] [B][/B]
[/U][/COLOR][/I][/B][B][I][COLOR=red]1992 ZR1[/COLOR][COLOR=black] [U]#00445("The Revenant")[COLOR=red][COLOR="Black"]BLACK [/COLOR][/COLOR]/[COLOR=red]RED(2016 T.O.D!) [/COLOR] [/U][/COLOR][/I][/B]
[B][I][COLOR=red]2009 [COLOR=red]Z06!![COLOR=black]BLK/BLK rare Linen interior[/COLOR] 707HP!![/COLOR] [/COLOR][/I][/B]
[B][I][COLOR=red]2006[/COLOR] BLK/BLK Z51 (Just SICK FAST!)SOLD)[/I][/B]
[B][I]1996 BLK/BLK LT4 Grnsprt(sold...Twice!)[/I][/B]
[B][I]1991 RED/REDL98(Fell off the shipping truck:([/I][/B]
[B][I]1980 BLK/RED L82(Sold)[/I][/B]
[B][I][B][I]1990[/I][/B] RED/BLK(sold.....In Japan)[/I][/B]
[I][COLOR=black][B][I]2006[/I][/B][/COLOR][/I] [COLOR=red]Mustang GT[/COLOR] ([B][I]mach 1[/I][/B])[B](sold)[/B]
[COLOR=black][B][I]1969[/I][/B][/COLOR] [COLOR=red]Mach[/COLOR] [B][I]1(sold in Japan)[/I][/B]
[COLOR=black][B][I]1969[/I][/B][/COLOR] [COLOR=red]Mach[/COLOR] [B][I]1#2(sold)[/I][/B]

[B][I]WAZOO Member...[/I][/B]

[url]www.evolution-motorsport.com[/url]

facebook/evolutionmotorsportengineering

Your Local [url]www.Amsoil.com[/url] dealer/user..

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Old 02-08-2012   #9
Scrrem
 
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Location: Alexandria, Virginia
Posts: 1,467
Default Re: 1991 #517 rebuild(timing, ect)

Looking good man, almost ready for a gathering !!
Rich
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1990 Bright Red Coupe #608

380 Stroker, Ported Heads/Intake/Housings/TB
Haibeck Secondary Delete Chip / Pete's Cams
George Braml Intake / FIC Injectors
Coated SW Headers / Corsa
Bill Boudreau B/B ZF6 / Viper 4.10 gears
Ron Davis Radiator
Pioneer AVIC-Z140BH NAV
Fikse FM5's 285 / 335 / C6 Brakes

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Old 02-08-2012   #10
GOLDCYLON
 
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Default Re: 1991 #517 rebuild(timing, ect)

Great work. looks like a lot of effort that will pay off soon. GC
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GOLDCYLON - 91 ZR-1 #2014
GOLDCYLON - 90 ZR-1 #2794, 4L60e (Formerly Schrade's)

GOLDCYLON - 11 CTS-V


Arizona State Director




91 WHITE/BLACK #2014. 380 P&P&PCed,Ported Heads, Jeal Long tubes, Corsa Exhaust/FIKSE FM-5s /LED TLs, LED Headlights, Front Wilwood 6 piston narrowlite calipers and rear Wilwood caliper street shop mod,CNCed Coolant Pipes,TPI Cvr,Filter cover,Stainless Bolts, DRM/DOM PROM /ZFDOC mod build #102,DRLs,BMAD with stainless Debris Screen,Coplan Air Blaster, Pioneer APP Radio 4,Brey-Krause HB,Sub Bar,Fire extinguisher seat mount,DRM Coilovers,LEDs everywhere,Compass mirror (orange),V1 DIC hidden display, Homelink sun visor, Carbon Fiber top x3 and APSIS Carbon Fiber interior, APSIS CF Steering Wheel/NAPA Leather, Banski trailing arms, Guldstrand front suspension,urethane bushings from Prothane (total suspension) ZFDoc drive shaft safety loop, raptor shift light (orange),AO engineering louver front plate, Console seat cushion, 96CE seats with black custom Sheepskins, ss billet catch can,Viper remote entry/alarm,Cragar Rear Louvers,LED side louver lights, Dewitts Radiator with SPAL fans and a Woods 160 T-Stat

90 RED/BLACK #2794. 4L60e Automatic Stage V by RPM Transmission, TCI Dedicated TCM, OBX Stainless Headers, Corsa Exhaust, SAN Secondaries and Haibeck PROM, Exotic Muscle Coil overs, LED Interior Lights, LED Tail Lights, LED Headlights, 94 Sport seats with black custom Sheepskins , Cragar rear louvers, GS Front calipers, Banski Trailing arms, APSIS Carbon Fiber steering wheel, Front and Rear Baer Eradispeeds, DRLs, Guldstrand front suspension,urethane bushings from Prothane (total suspension), Dewitt's Raditor with Dual SPAL fans and a Haibeck 170 T-Stat

11 RED/GREY CTS-V
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