ZR-1 Net Registry Forums  

Go Back   ZR-1 Net Registry Forums > C4 ZR-1 > C4 ZR-1 Technical Postings

Reply
 
Thread Tools Display Modes
Old 10-31-2010   #1
QB93Z
 
QB93Z's Avatar
 
Join Date: May 2007
Location: Westminster, Maryland
Posts: 3,684
Default Cause of Blowing A/C Clutch Fuse Corrected

My 1993 ZR-1 had an A/C problem. The A/C Clutch 10 amp fuse was blown and since it provides power to the A/C Control module, all control and indications are lost.

My plan was to replace the A/C compressor and clutch.

However, after pulling the plenum, I discovered that the problem was a pinched wire to the compressor clutch:




Apparently the wire had been pinched between the plenum and injector housing. After the insulation wore through, the wire was shorting to ground, blowing the fuse.

Easy to fix by removing the lead from the connector and sliding a short piece of shrink tubing over the wire.

Everything OK now.
QB93Z is offline   Reply With Quote
Old 11-01-2010   #2
Aurora40
 
Aurora40's Avatar
 
Join Date: May 2005
Location: Leesburg, VA
Posts: 2,704
Default Re: Cause of Blowing A/C Clutch Fuse Corrected

Nice find, and much easier than opening up the A/C lines!
Aurora40 is offline   Reply With Quote
Old 11-01-2010   #3
secondchance
 
Join Date: Aug 2006
Location: McLean, VA
Posts: 3,723
Default Re: Cause of Blowing A/C Clutch Fuse Corrected

Saved one compressor!? That's great. Sorry I missed out on this get together.
secondchance is offline   Reply With Quote
Old 11-01-2010   #4
QB93Z
 
QB93Z's Avatar
 
Join Date: May 2007
Location: Westminster, Maryland
Posts: 3,684
Default Re: Cause of Blowing A/C Clutch Fuse Corrected

Quote:
Originally Posted by Aurora40 View Post
Nice find, and much easier than opening up the A/C lines!
The good news is: I didn't have to disconnect any freon lines.

The bad news is: I had the shop suck out all the freon before the job.

Jim
QB93Z is offline   Reply With Quote
Old 11-01-2010   #5
QB93Z
 
QB93Z's Avatar
 
Join Date: May 2007
Location: Westminster, Maryland
Posts: 3,684
Default Re: Cause of Blowing A/C Clutch Fuse Corrected

Quote:
Originally Posted by secondchance View Post
Saved one compressor!? That's great. Sorry I missed out on this get together.
Scott stopped by (with his Z06). We talked about C4 rear suspension dynamics. We missed you.

Jim
QB93Z is offline   Reply With Quote
Old 11-01-2010   #6
Aurora40
 
Aurora40's Avatar
 
Join Date: May 2005
Location: Leesburg, VA
Posts: 2,704
Default Re: Cause of Blowing A/C Clutch Fuse Corrected

Quote:
Originally Posted by QB93Z View Post
The good news is: I didn't have to disconnect any freon lines.

The bad news is: I had the shop suck out all the freon before the job.

Jim
Ahh, that sucks. I wondered how you were planning on handling that. Apparently, the legal way.
Aurora40 is offline   Reply With Quote
Old 11-01-2010   #7
Scrrem
 
Scrrem's Avatar
 
Join Date: Feb 2009
Location: Alexandria, Virginia
Posts: 1,453
Default Re: Cause of Blowing A/C Clutch Fuse Corrected

Great find Jim, too bad you had the freon sucked out.
Rich
__________________
1990 Bright Red Coupe #608

380 Stroker, Ported Heads/Intake/Housings/TB
Haibeck Secondary Delete Chip / Pete's Cams
George Braml Intake / FIC Injectors
Coated SW Headers / Corsa
Bill Boudreau B/B ZF6 / Viper 4.10 gears
Ron Davis Radiator
Pioneer AVIC-Z140BH NAV
Fikse FM5's 285 / 335 / C6 Brakes

WAZOO Member
Scrrem is offline   Reply With Quote
Old 11-02-2010   #8
GOLDCYLON
 
GOLDCYLON's Avatar
 
Join Date: May 2007
Location: Peoria, AZ
Posts: 9,120
Default Re: Cause of Blowing A/C Clutch Fuse Corrected

Great find thanks for the post up
__________________
GOLDCYLON - 91 ZR-1 #2014
GOLDCYLON - 90 ZR-1 #2794, 4L60e (Formerly Schrade's)

GOLDCYLON - 11 CTS-V


Arizona State Director




91 WHITE/BLACK #2014. 380 P&P&PCed,Ported Heads, Jeal Long tubes, Corsa Exhaust/FIKSE FM-5s /LED TLs, LED Headlights, Front Wilwood 6 piston narrowlite calipers and rear Wilwood caliper street shop mod,CNCed Coolant Pipes,TPI Cvr,Filter cover,Stainless Bolts, DRM/DOM PROM /ZFDOC mod build #102,DRLs,BMAD with stainless Debris Screen,Coplan Air Blaster, Pioneer APP Radio 4,Brey-Krause HB,Sub Bar,Fire extinguisher seat mount,DRM Coilovers,LEDs everywhere,Compass mirror (orange),V1 DIC hidden display, Homelink sun visor, Carbon Fiber top x3 and APSIS Carbon Fiber interior, APSIS CF Steering Wheel/NAPA Leather, Banski trailing arms, Guldstrand front suspension,urethane bushings from Prothane (total suspension) ZFDoc drive shaft safety loop, raptor shift light (orange),AO engineering louver front plate, Console seat cushion, 96CE seats with black custom Sheepskins, ss billet catch can,Viper remote entry/alarm,Cragar Rear Louvers,LED side louver lights, Dewitts Radiator with SPAL fans and a Woods 160 T-Stat

90 RED/BLACK #2794. 4L60e Automatic Stage V by RPM Transmission, TCI Dedicated TCM, OBX Stainless Headers, Corsa Exhaust, SAN Secondaries and Haibeck PROM, Exotic Muscle Coil overs, LED Interior Lights, LED Tail Lights, LED Headlights, 94 Sport seats with black custom Sheepskins , Cragar rear louvers, GS Front calipers, Banski Trailing arms, APSIS Carbon Fiber steering wheel, Front and Rear Baer Eradispeeds, DRLs, Guldstrand front suspension,urethane bushings from Prothane (total suspension), Dewitt's Raditor with Dual SPAL fans and a Haibeck 170 T-Stat

11 RED/GREY CTS-V
GOLDCYLON is offline   Reply With Quote
Old 11-03-2010   #9
A26B
 
A26B's Avatar
 
Join Date: Dec 2003
Location: Arcadia, OK
Posts: 3,397
Default Re: Cause of Blowing A/C Clutch Fuse Corrected

Quote:
Originally Posted by QB93Z View Post
My 1993 ZR-1 had an A/C problem. The A/C Clutch 10 amp fuse was blown and since it provides power to the A/C Control module, all control and indications are lost.

My plan was to replace the A/C compressor and clutch.

However, after pulling the plenum, I discovered that the problem was a pinched wire to the compressor clutch:



Apparently the wire had been pinched between the plenum and injector housing. After the insulation wore through, the wire was shorting to ground, blowing the fuse.
Any difference in performance? Could have caused vacuum or coolant leak if it kept the gasket from sealing.
__________________
Jerry Downey
JERRYS LT5 GASKETS & PARTS
http://www.jerrysgaskets.com
1994 ZR-1, Black/Black, Lingenfelter Aerobody, 416cu in, 3.91 gears, coil-over susp, Brembo brakes, etc.
2016 Black-Red, 3LT-Z51 Auto 8-speed.
A26B is offline   Reply With Quote
Old 11-03-2010   #10
FU
 
FU's Avatar
 
Join Date: Mar 2004
Location: Found Member
Posts: 4,327
Default Re: Cause of Blowing A/C Clutch Fuse Corrected

Quote:
Originally Posted by A26B View Post
Any difference in performance? Could have caused vacuum or coolant leak if it kept the gasket from sealing.
It appear's the green AC line was pinched between the compressor and plenum.
FU is offline   Reply With Quote
Reply


Posting Rules
You may not post new threads
You may not post replies
You may not post attachments
You may not edit your posts

BB code is On
Smilies are On
[IMG] code is On
HTML code is Off

Forum Jump


All times are GMT -4. The time now is 09:54 PM.


Powered by vBulletin® Version 3.8.11
Copyright ©2000 - 2025, vBulletin Solutions Inc.
Copyright ZR-1 Net Registry 2025