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Old 06-12-2024   #1
chesnut
 
Join Date: Oct 2019
Location: Mansfield, TX
Posts: 148
Default 1992 Upper Radiator Shroud Removal

Help with upper radiator shroud remova;
- all fasteners removed - see attached screenshot

Upper radiator shroud seems stuck to radiator.
When I pry up on driver's side flange with some force, the shroud will raise 1/2 inch, but that's it.

Did I miss some fasteners or ?

Thanks in advance,

Gary
....
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File Type: jpg 1992 ZR-1 Upper Radiator Shroud Removal_061224.jpg (43.9 KB, 15 views)
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Old 06-12-2024   #2
Subfixer
 
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Location: Groton, CT
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Default Re: 1992 Upper Radiator Shroud Removal

Did you get the 3 on each side? 8mm head.
Also 2 on each side down by the frame rails.

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1992 ZR1 #442, 2 tops, White, White, Haibeck 415, 3.90 gear, Coilovers
2018 Audi RS5, 2.9 V6 Twin Turbo, Auto, Black, Black
2021 Audi Q3, 2.0T, 8 spd Tiptronic, Navarro Blue metallic, Pearl Beige
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Old 06-12-2024   #3
chesnut
 
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Location: Mansfield, TX
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Default Re: 1992 Upper Radiator Shroud Removal

Subfixer,

Thanks for info.

Just found the drawing that shows 3 on each side - see screenshot.

Question - how in the heck do you get to those? Do you have to take the air pump off on the driver's side?

Thanks,

Gary
....
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File Type: jpg 1992 ZR-1 Upper Radiator Shroud Removal_061224_p2.jpg (46.3 KB, 9 views)
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Old 06-12-2024   #4
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Default Re: 1992 Upper Radiator Shroud Removal

Yes. I had to remove the air pump to get to mine

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1992 ZR1 #442, 2 tops, White, White, Haibeck 415, 3.90 gear, Coilovers
2018 Audi RS5, 2.9 V6 Twin Turbo, Auto, Black, Black
2021 Audi Q3, 2.0T, 8 spd Tiptronic, Navarro Blue metallic, Pearl Beige
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Old 06-13-2024   #5
chesnut
 
Join Date: Oct 2019
Location: Mansfield, TX
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Default Re: 1992 Upper Radiator Shroud Removal

Subfixer,

Any secret steps/processes to removing the air pump?

Don't have a lift, so I'll have to jack it up and use a jack stand.

Thanks,

Gary
....
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Old 06-13-2024   #6
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Default Re: 1992 Upper Radiator Shroud Removal

If I remember correctly, it was just a couple of bolts. I disconnected everything from the top. Remove the hoses from the pump. It doesn't need to move far.

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1992 ZR1 #442, 2 tops, White, White, Haibeck 415, 3.90 gear, Coilovers
2018 Audi RS5, 2.9 V6 Twin Turbo, Auto, Black, Black
2021 Audi Q3, 2.0T, 8 spd Tiptronic, Navarro Blue metallic, Pearl Beige
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Old 06-14-2024   #7
chesnut
 
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Location: Mansfield, TX
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Default Re: 1992 Upper Radiator Shroud Removal

Subfixer,

Thanks. Will give it a go.

Gary
....
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Old 06-15-2024   #8
chesnut
 
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Location: Mansfield, TX
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Default Re: 1992 Upper Radiator Shroud Removal

Subfixer,

How did you go about getting the 3 8mm screws/bolts out on the passenger side?

Did you use a flexible long extension or ?

Those screws/bolts are very akward for this old man to get to.

Your help is much appreciated. Thanks,

Gary
....
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Old 06-15-2024   #9
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Default Re: 1992 Upper Radiator Shroud Removal

Yes. Very hard to get them. I used a small 8mm wrench for the ones I couldn't get with a 1/4 " drive ratchet, extension and universal joint.

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1992 ZR1 #442, 2 tops, White, White, Haibeck 415, 3.90 gear, Coilovers
2018 Audi RS5, 2.9 V6 Twin Turbo, Auto, Black, Black
2021 Audi Q3, 2.0T, 8 spd Tiptronic, Navarro Blue metallic, Pearl Beige
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Old 06-15-2024   #10
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Default Re: 1992 Upper Radiator Shroud Removal

Once all the bolts are out, the next challenge will be getting it out from under the AC and oil cooler lines.

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1992 ZR1 #442, 2 tops, White, White, Haibeck 415, 3.90 gear, Coilovers
2018 Audi RS5, 2.9 V6 Twin Turbo, Auto, Black, Black
2021 Audi Q3, 2.0T, 8 spd Tiptronic, Navarro Blue metallic, Pearl Beige
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