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Old 04-17-2024   #1
Raykahn
 
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Join Date: Jun 2022
Location: Virginia
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Default starter rebuild kit

Is there a kit available that would let me rebuild a starter myself? Or a list of parts needed?

New starter is already in the car. I can send in the old one for a core refund, or try to learn from it. I'd rather try to learn if possible.
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Old 04-17-2024   #2
dredgeguy
 
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Location: Ellicott City, MD
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Default Re: starter rebuild kit

Right in Wazoo's hands. Come on Saturday for maintenance day and Dan can show you what he did with mine. I believe we have several rebuild kits at Jim's.
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Old 04-17-2024   #3
JG95ZR1
 
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Default Re: starter rebuild kit

The solenoid plunger I have never located new the contacts are available


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Old 04-24-2024   #4
Matt B
 
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Default Re: starter rebuild kit

Charlie, can any of you wazoo guys bring a set to the MR / gathering?

I urgently need one and that's my ultimate chance to get it...

Thanks!
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Old 04-24-2024   #5
dredgeguy
 
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Default Re: starter rebuild kit

Hi Matt, unfortunately I will not be able to attend this year but will check for you.
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1992 Bright Red/Black ZR1 #246
Dana 4:10 gears
Polished LT5 by Haibeck
Polished Fikse FM5's with Michelin Pilot Sport 2
Stainless Works headers and cats with Corsa
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Old 04-25-2024   #6
dredgeguy
 
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Default Re: starter rebuild kit

Matt, sent you a PM.
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1992 Bright Red/Black ZR1 #246
Dana 4:10 gears
Polished LT5 by Haibeck
Polished Fikse FM5's with Michelin Pilot Sport 2
Stainless Works headers and cats with Corsa
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Old 06-10-2024   #7
anton28
 
Join Date: Dec 2021
Location: California
Posts: 9
Default Re: starter rebuild kit

Hey guys. I need to rebuild my solenoid as well.

From my research, I see that I need the Denso 053660-7061 plunger kit, which comes with contacts and a plunger.

Will I need anything else? Is there a how-to write-up I can reference?

Last edited by anton28; 06-10-2024 at 11:52 PM.
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Old 07-06-2024   #8
anton28
 
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Default Re: starter rebuild kit

Well, I was able to purchase the Denso 053660-7061 plunger kit and just went to purchase another one for a second starter, but I'm told it has been discontinued, and I can't find it anywhere online.

Does anyone have a lead on one?
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Old 10-03-2024   #9
KJL
 
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Location: Roswell, GA
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Default Re: starter rebuild kit

Quote:
Originally Posted by anton28 View Post
Well, I was able to purchase the Denso 053660-7061 plunger kit and just went to purchase another one for a second starter, but I'm told it has been discontinued, and I can't find it anywhere online.

Does anyone have a lead on one?
Did you ever find one?
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1992 ZR1 #280
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1996 Collectors LT4 (Stock)
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Old 10-07-2024   #10
Young1
 
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Default Re: starter rebuild kit

File the contacts to remove carbon deposits. I even use a die grinder stone on my battery drill to shine them up. The starters seem to require it at 30-40k miles of use.
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