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Old 04-02-2013   #1
Funracer
 
Join Date: Oct 2011
Location: Shalimar, FL
Posts: 192
Default Back side grounds

Been chasing a low rpm stumble for years. Just after putting the plenum back on last year (replaced the injectors, no stumble help) I read somewhere on the
forum here about a pair of grounds located on the back side of the engine block. The posting said they were easy to get to with the tranny removed or somewhat accessible with the plenum removed. Since I had just put mine back on I decided to wait until the next time I had it off to clean them up.

My plenum and other parts are out for porting/powder coat so last weekend
I went searching for these elusive ground posts. They can be seen generally
on the aft side engine "sketches" or whatever you call them at the beginning of the "Engine" chapter in the Service Manual. The passenger side ground shows 4 wires grounded and the drivers side shows 5 in one pic and 6 in another.

I began by looking for the passenger side ground. It is visible by pulling the plug wires forward and looking straight down between the firewall and the block. Notice 4 wires but only 3 connectors on the post:



I had a tough time removing this bolt because the wire connectors were bent back over the bolt head and prevent a socket or wrench (13mm or
14mm if I remember) from gaining purchase. Finally staightened them upright with a crowbar and then was able to get a socket onboard and
pull the bolt:



Once the bolt is out the wires are long enough to bring up top. I cleaned
all the connectors shiny and bolt and reinstalled with a light coat of dielectric grease.

It took me an hour or so to get the passenger side done (I know I am
slow. I just plan for it). The drivers side was more difficult. You can just
see it here at the tip of this long screwdriver. The pic is taken from the
passenger side looking over to the drivers side:



I always said that if I could see something I could get to it. Access to this ground bolt is blocked by no less than three things. The large wire bundle
above, the windshield wiper motor behind and a wire bundle clip that is attached to a large bolt directly below the ground bolt. The clip can be seen popped open in the pic above.

There is NO WAY to get this ground bolt out without removing the wiper motor first. Fairly straight forward. A tip: follow the manual procedure.
Do NOT try to remove the large wiper motor bolt that holds the drive arm to the motor. Pull the plastic screen below the DS wiper arm and loosen the 4 nuts (10mm) that hold the wiper motor arm to the wiper transmission arms (pic below). Then back the motor out of the firewall



Then after all that unbolt this:



Now, if you have lots of extensions and knuckles and angled socket
handles you can prob get to the ground bolt around the outside of the
large wire bundle overhead. When you finally get it out:



Mine had 5 wires. One diagram in the manual shows 5 wires but one shows
6 so not sure why the difference. Cleaned and replaced as the other.

Hope this gets rid of my stumble but I might never know as I am doing
many other things during this trip "down under". It was kind of a PITA but
maybe worth it if you are waiting for you beautiful newly ported intake
parts to come back.
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Old 04-02-2013   #2
Schrade
 
Join Date: Dec 2012
Location: NC
Posts: 1,786
Default Re: Back side grounds

Great info there + snappics

Unless I'm mistaken, one of those ground connectors is for the dash LCD / CCM circuit, and causes the flicker that almost every C4 seems to have, post 17 years,

I don't 'mind' if a problem gets solved by accident (NOT Plug n Pray / Fully Automatic Assault Wallet), but I MUCH prefer seeing what was wrong - even if only a high impedance reading on the MM.
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I'm getting my snappics / threads removed blindly as fast as I can, to get in compliance with copyright / license TOS on the boards here (lots of FSM pages and other copyright / license violations on my part; sorry guys). And thanks to all the guys who didn't whine when I posted those FSM copyrighted / licensed stuff in my threads...

( :thumbsup: [b]and to think I complied with a mod's request to delete a pic of him in a Challenge Car in NCM Museum, so he wouldn't get in hot water)[/b]

Thanks to several guys here for sending parts FREE; BearlyFlying, WeGone, Geezer, GoldCylon, and more there, TonyD, mike100, fletchusmc...

1990 #2794; 4L60e Stage V by RPM Transmission, TCI Dedicated TCM, OBX Stainless, Power Effects 3"

[IMG]https://lh5.googleusercontent.com/-GHpfzty7DVU/UQn-0Ru2xAI/AAAAAAAAA14/08mz1p4QLD4/s445/Screenshot-5.png[/IMG]
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Old 04-02-2013   #3
Dynomite
 
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Join Date: Aug 2009
Location: South Dakota/California
Posts: 3,796
Default Re: Back side grounds

Quote:
Originally Posted by Funracer View Post
Been chasing a low rpm stumble for years. Just after putting the plenum back on last year (replaced the injectors, no stumble help) I read somewhere on the
forum here about a pair of grounds located on the back side of the engine block. The posting said they were easy to get to with the tranny removed or somewhat accessible with the plenum removed. Since I had just put mine back on I decided to wait until the next time I had it off to clean them up.

It was kind of a PITA but maybe worth it if you are waiting for you beautiful newly ported intake parts to come back.
Great thread
One of those ground wires on the passenger side is the direct ground for HVAC fans......I know because I forgot to connect that ground recently when installing the engine. Rather than connect that ground on that ground bolt of Engine case I connected it on the rear bolt of the Plenum

For the reasons you describe perfectly
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Old 12-02-2016   #4
george1945
 
Join Date: Aug 2016
Location: US Oregon
Posts: 74
Default Re: Back side grounds

Great pictures and information. I hope someone is keeping all the information that gets posted here and publishes it in a trouble shooting guide for those of us crazy enough to buy one of these cars.
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Old 12-02-2016   #5
5ABI VT
 
Join Date: Jun 2013
Location: Toronto
Posts: 783
Default Re: Back side grounds

here is a photo from when I did my clutch and trans tunnel.. visible on the sides of the starter at the top of the photo


Last edited by 5ABI VT; 12-02-2016 at 09:31 PM.
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Old 12-22-2016   #6
Starman
 
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Join Date: Sep 2008
Location: Speedway, IN
Posts: 131
Default Re: Back side grounds

For a stumble, have you ohmed your injectors? With the plenum off, now is the time. They should be 14 ohms. Less indicates they are going bad - Don't know what you put on, but I would check anyway. I replaced the whole set with the RC units - no more stumble.
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Old 12-22-2016   #7
RodB
 
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Join Date: Feb 2013
Location: Buckhannon WV
Posts: 45
Default Re: Back side grounds

Quote:
Originally Posted by Funracer View Post
Been chasing a low rpm stumble for years. Just after putting the plenum back on last year (replaced the injectors, no stumble help) I read somewhere on the
forum here about a pair of grounds located on the back side of the engine block. The posting said they were easy to get to with the tranny removed or somewhat accessible with the plenum removed. Since I had just put mine back on I decided to wait until the next time I had it off to clean them up.

My plenum and other parts are out for porting/powder coat so last weekend
I went searching for these elusive ground posts. They can be seen generally
on the aft side engine "sketches" or whatever you call them at the beginning of the "Engine" chapter in the Service Manual. The passenger side ground shows 4 wires grounded and the drivers side shows 5 in one pic and 6 in another.

I began by looking for the passenger side ground. It is visible by pulling the plug wires forward and looking straight down between the firewall and the block. Notice 4 wires but only 3 connectors on the post:



I had a tough time removing this bolt because the wire connectors were bent back over the bolt head and prevent a socket or wrench (13mm or
14mm if I remember) from gaining purchase. Finally staightened them upright with a crowbar and then was able to get a socket onboard and
pull the bolt:



Once the bolt is out the wires are long enough to bring up top. I cleaned
all the connectors shiny and bolt and reinstalled with a light coat of dielectric grease.

It took me an hour or so to get the passenger side done (I know I am
slow. I just plan for it). The drivers side was more difficult. You can just
see it here at the tip of this long screwdriver. The pic is taken from the
passenger side looking over to the drivers side:



I always said that if I could see something I could get to it. Access to this ground bolt is blocked by no less than three things. The large wire bundle
above, the windshield wiper motor behind and a wire bundle clip that is attached to a large bolt directly below the ground bolt. The clip can be seen popped open in the pic above.

There is NO WAY to get this ground bolt out without removing the wiper motor first. Fairly straight forward. A tip: follow the manual procedure.
Do NOT try to remove the large wiper motor bolt that holds the drive arm to the motor. Pull the plastic screen below the DS wiper arm and loosen the 4 nuts (10mm) that hold the wiper motor arm to the wiper transmission arms (pic below). Then back the motor out of the firewall



Then after all that unbolt this:



Now, if you have lots of extensions and knuckles and angled socket
handles you can prob get to the ground bolt around the outside of the
large wire bundle overhead. When you finally get it out:



Mine had 5 wires. One diagram in the manual shows 5 wires but one shows
6 so not sure why the difference. Cleaned and replaced as the other.

Hope this gets rid of my stumble but I might never know as I am doing
many other things during this trip "down under". It was kind of a PITA but
maybe worth it if you are waiting for you beautiful newly ported intake
parts to come back.






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Old 12-23-2016   #8
gbrtng
 
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Join Date: Feb 2006
Location: San Antonio area
Posts: 1,179
Default Re: Back side grounds

a low RPM stumble from 3-1/2 years ago - did it ever get fixed?
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