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Old 06-21-2014   #61
AustinJohn
 
Join Date: Apr 2012
Location: Austin, TX
Posts: 54
Default Re: Beware charcoal canister breakdown!

I realize this is an old, old thread but having been chasing a "rough idle" in my '94 coupe (not the ZR-1) just ran across this and it was the silver bullet or at least one of three; the canister was bad, the line was clogged with charcoal pellets (blew those out with compressed air) and I replaced the purge solenoid while I was at it not knowing what was in it. All runs as it should now.

Many, many thanks! John PS The car gave me a BIG clue at the start of my hunt as opening the gas cap after a drive of any length (especially when it was a hot day) would release a tremendous "WHOOSH" sound but checking the Corvette Forum I found threads suggesting that was normal. In fact, it's not, just a symptom of a defective canister.
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AustinJohn in Austin, Texas

'90 Black/Gray ZR-1 #1723[/SIZE] [SIZE=1]
Ported intake, Haibeck Chip, CORSA exhaust, 4.10 rear end, Hurst shifter,
drilled/slotted rotors, stainless brake lines, 32mm sway bar, 170º thermostat

'94 Red/Gray Coupe[/SIZE] [SIZE=1]
Stock

'85 Black/Black Coupe[/SIZE] [SIZE=1]
Anything but stock (Lingenfelter 383 and every Lingenfelter mod available in '88
including 3:54 rear end, big brakes, Centerforce clutch, MSD electronics and Borla exhaust.)
True "barn find" restored/upgraded by me beginning in 2010.[/SIZE]
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Old 06-22-2014   #62
gbrtng
 
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Location: San Antonio area
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Default Re: Beware charcoal canister breakdown!

The canister on my 91 leaked enough fumes to cause the vehicle to flunk the Illinois emissions test in 2002 - the test used a pickup hose at each exhaust pipe and the RH hose detected the unburned HC content. Many dollars were spent trying to pass the test until the defective canister was discovered. What I'd like to know is which hose(s) do you inspect for carbon granules - I read the whole thread and nobody really answered that question ...
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Old 06-22-2014   #63
AustinJohn
 
Join Date: Apr 2012
Location: Austin, TX
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Default Re: Beware charcoal canister breakdown!

I have not looked at the FSM for my ZR-1 but on my '94 the hose that can become plugged with carbon granules is the one that runs from the canister to the engine (the vacuum pulls the granules from a defective canister). The other hose, from the tank to the canister, is not subject to the problem as the vacuum is pulling the fumes from the tank to the canister. John
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[SIZE=1]
AustinJohn in Austin, Texas

'90 Black/Gray ZR-1 #1723[/SIZE] [SIZE=1]
Ported intake, Haibeck Chip, CORSA exhaust, 4.10 rear end, Hurst shifter,
drilled/slotted rotors, stainless brake lines, 32mm sway bar, 170º thermostat

'94 Red/Gray Coupe[/SIZE] [SIZE=1]
Stock

'85 Black/Black Coupe[/SIZE] [SIZE=1]
Anything but stock (Lingenfelter 383 and every Lingenfelter mod available in '88
including 3:54 rear end, big brakes, Centerforce clutch, MSD electronics and Borla exhaust.)
True "barn find" restored/upgraded by me beginning in 2010.[/SIZE]
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Old 06-25-2014   #64
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Location: Rockwall, Tx
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Default Re: Beware charcoal canister breakdown!

Hey, John. Good to see you hangin' around.

Thanks for digging this old thread up. After seeing it I was reminded that the PO of my car had mentioned something about replacing the canister back by the right rear wheel. I didn't have a clue what he was talking about so I just filed it somewhere in my brain. So, after going through all the parts I got with the car there it was. A brand new canister still in the box. I might as well put it on since I have it and it is 20 years old now.

Many thanks, my friend!
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1994 AB/Grey #141

430 RWHP/392 RWTQ

FBI Lyposuction / Secondaries relieved of duty / SW Long Tube Headers / Corsa Exhaust / FIC SS Injectors / MSD Coils / Lightweight Pulleys / Corey tuned
B & M Shifter / Aluminum Flywheel / Samco Hoses / Shelby Series One's / C4 No Flex Frame Stiffener

BBC - Bling By Carter:
Custom ZR-1 Center Caps / Custom Plenum Plate / Air Box Knobs / TB Cover / Oil Filter Cover
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Old 06-25-2014   #65
PhillipsLT5
 
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Location: Scottsdale, AZ
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Default Re: Beware charcoal canister breakdown!

I had trouble with mine, no longer, its gone, most of our cars experience the same problems
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Old 06-25-2014   #66
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Default Re: Beware charcoal canister breakdown!

You "kludged" it? I didn't realize you could do that. What's the work around? It doesn't throw any codes?
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1994 AB/Grey #141

430 RWHP/392 RWTQ

FBI Lyposuction / Secondaries relieved of duty / SW Long Tube Headers / Corsa Exhaust / FIC SS Injectors / MSD Coils / Lightweight Pulleys / Corey tuned
B & M Shifter / Aluminum Flywheel / Samco Hoses / Shelby Series One's / C4 No Flex Frame Stiffener

BBC - Bling By Carter:
Custom ZR-1 Center Caps / Custom Plenum Plate / Air Box Knobs / TB Cover / Oil Filter Cover
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Old 06-25-2014   #67
PhillipsLT5
 
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Location: Scottsdale, AZ
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Default Re: Beware charcoal canister breakdown!

That's a ? for Marc, no emissions needed here
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Old 06-26-2014   #68
AustinJohn
 
Join Date: Apr 2012
Location: Austin, TX
Posts: 54
Default Re: Beware charcoal canister breakdown!

Quote:
Originally Posted by Fully Vetted View Post
Hey, John. Good to see you hangin' around.

Thanks for digging this old thread up. After seeing it I was reminded that the PO of my car had mentioned something about replacing the canister back by the right rear wheel. I didn't have a clue what he was talking about so I just filed it somewhere in my brain. So, after going through all the parts I got with the car there it was. A brand new canister still in the box. I might as well put it on since I have it and it is 20 years old now.

Many thanks, my friend!

Hi David - Hadn't seen your dyno numbers before (430 RWHP/392 RWTQ). Very impressive. John
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[SIZE=1]
AustinJohn in Austin, Texas

'90 Black/Gray ZR-1 #1723[/SIZE] [SIZE=1]
Ported intake, Haibeck Chip, CORSA exhaust, 4.10 rear end, Hurst shifter,
drilled/slotted rotors, stainless brake lines, 32mm sway bar, 170º thermostat

'94 Red/Gray Coupe[/SIZE] [SIZE=1]
Stock

'85 Black/Black Coupe[/SIZE] [SIZE=1]
Anything but stock (Lingenfelter 383 and every Lingenfelter mod available in '88
including 3:54 rear end, big brakes, Centerforce clutch, MSD electronics and Borla exhaust.)
True "barn find" restored/upgraded by me beginning in 2010.[/SIZE]
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Old 06-26-2014   #69
We Gone
 
Join Date: Apr 2004
Location: ATL. GA.
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Default Re: Beware charcoal canister breakdown!

Just a Question, I know this is after the fact but would be insurance to keep the charcoal bits out of the line could you add a small filter on the out going line? solid rock one like you use on an aquarium or paper fuel line filter?
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1990 Steel Blue/Black #2355
1990 Red/Red #1473
1991 Quasar /Black #118 Sold
1991 Turquoise/Black #766 Parted Out
1993 Yellow/White #179 Sold
1990 Black/Gray #1361 Headers/4:10s Sold
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Old 06-27-2014   #70
batchman
 
Join Date: Jun 2009
Location: I live at Devens, one run at a time
Posts: 455
Default Re: Beware charcoal canister breakdown!

Quote:
Originally Posted by We Gone View Post
Just a Question, I know this is after the fact but would be insurance to keep the charcoal bits out of the line could you add a small filter on the out going line? solid rock one like you use on an aquarium or paper fuel line filter?
Interestingly RockAuto lists a Vapor Canister Filter (Standard Auto #CF1) for use with 4 1/2" Filter, which sort of sounds like it belongs inside the canister... At $1.50 I'll buy it and see if there's a place to put it.

I've noticed a fuel smell at the rear before and I've been fighting an odd up-idle for a long time. Me thinks I'm in this club too, but it sounds like the purge valve is under the plenum?? I was really hoping it'd be easy to get at so as to blow out any crud.

Yikes,
- Jeff
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[I]91 ZR-1 #1840, autocrossing in SCCA BSP. FIC S/S's
DRM chip/Watson/Borla/lid/LW batt&headlights,
springs, shocks, pads & lines, quick rack & Turn One,
camber brace, 32/22mm sways, A/C halfway deleted
17x11 & 12 CCW's, 315 & 335 Hoosier A6s

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