Update on my hi-miler Z project - Page 23 - ZR-1 Net Registry Forums

VetteMed · 02-14-2012

I met Kurt this morning (heck of a nice guy, BTW). We exchanged my old motor for his new one, and I was on my way back home.

Cam cover bolts removed, masked off for paint:

First coat of paint:

VetteMed · 02-14-2012

Since I've been running with the Secondary Port Throttles deleted, I needed to perform the deletion procedure on the new heads (which definitely ARE new!). I took some pics of the process, for anyone considering doing the same on their own motor:

Here you can see the throttle plate, and I'm using a vise-grip pliers to hold the magnet end of a telescoping retrieval magnet. All of the materials (plate, shaft, screws) are ferrous, so the magnet is a little insurance policy against losing anything down the intake port. The screws are a T10 torx.

Once the screws are removed, and stuck to the magnet, the entire plate/loose screws assembly is carefully lifted up via the magnet.

VetteMed · 02-14-2012

Next step is the removal of the throttle plate shaft and bearing assembly.

View of the shaft, in the intake port

View of the external portion of the shaft

A socket is fit over the threaded end of the shaft (I used a 5/8"). The key is that the hex end of the socket must be large enough to accomodate the bearing as it's pulled out of the cylinder head, yet small enough to fit flush on the flat surface surrounding the bearing.

A fender washer is then placed over the threaded end of the shaft that protrudes through the square end of the socket

The actuator arm nut is then threaded back on to the shaft, and carefully tightened against the washer, which will then pull the entire bearing assembly out of the head. A needlenose pliers, with a rag or towel as cushion, is used to grasp the throttle shaft to prevent rotation.

Done! 7 more to go!

-=Jeff=- · 02-14-2012

Nice that motor looks pretty good.. Will you have it running this weekend?
LOL

VetteMed · 02-14-2012

Quote:

Originally Posted by -=Jeff=-

Nice that motor looks pretty good.. Will you have it running this weekend?
LOL

Might take me a little longer than that to get everything all squared away... Heck, it'll kill a whole day to finish painting the cam cover lettering

GOLDCYLON · 02-14-2012

Great time for a stainless bolt upgrade.

VetteMed · 02-14-2012

Quote:

Originally Posted by GOLDCYLON

Great time for a stainless bolt upgrade.

Yep, actually already had them on my old motor... transferring them to the new one after paint is done. =D>

GOLDCYLON · 02-14-2012

Quote:

Originally Posted by VetteMed

Yep, actually already had them on my old motor... transferring them to the new one after paint is done. =D>

Awesome bro don't hurry or rush your almost there. GC

VetteMed · 02-14-2012

Daryll, no rushing here -- gonna possibly be held up for a while until I can obtain a tool to install the harmonic balancer on the crank. Anyone have one they'd be willing to lend or rent?

VetteMed · 02-14-2012

The brotherhood comes to the rescue again -- Phil (Jagdpanzer) is going to lend me his installation tool! Thanks Phil!

02-14-2012	#221
VetteMed Join Date: Mar 2009 Location: Orlando, FL Posts: 1,828	Re: Update on my hi-miler Z project I met Kurt this morning (heck of a nice guy, BTW). We exchanged my old motor for his new one, and I was on my way back home. Cam cover bolts removed, masked off for paint: First coat of paint: __________________ 2004 Z06/Z16 LeMans Commemorative Edition 1991 ZR-1 #302 White/Gray (sold) 1991 ZR-1 #1147 Red/Saddle (sold)

02-14-2012	#222
VetteMed Join Date: Mar 2009 Location: Orlando, FL Posts: 1,828	Re: Update on my hi-miler Z project Since I've been running with the Secondary Port Throttles deleted, I needed to perform the deletion procedure on the new heads (which definitely ARE new!). I took some pics of the process, for anyone considering doing the same on their own motor: Here you can see the throttle plate, and I'm using a vise-grip pliers to hold the magnet end of a telescoping retrieval magnet. All of the materials (plate, shaft, screws) are ferrous, so the magnet is a little insurance policy against losing anything down the intake port. The screws are a T10 torx. Once the screws are removed, and stuck to the magnet, the entire plate/loose screws assembly is carefully lifted up via the magnet. __________________ 2004 Z06/Z16 LeMans Commemorative Edition 1991 ZR-1 #302 White/Gray (sold) 1991 ZR-1 #1147 Red/Saddle (sold)

02-14-2012	#223
VetteMed Join Date: Mar 2009 Location: Orlando, FL Posts: 1,828	Re: Update on my hi-miler Z project Next step is the removal of the throttle plate shaft and bearing assembly. View of the shaft, in the intake port View of the external portion of the shaft A socket is fit over the threaded end of the shaft (I used a 5/8"). The key is that the hex end of the socket must be large enough to accomodate the bearing as it's pulled out of the cylinder head, yet small enough to fit flush on the flat surface surrounding the bearing. A fender washer is then placed over the threaded end of the shaft that protrudes through the square end of the socket The actuator arm nut is then threaded back on to the shaft, and carefully tightened against the washer, which will then pull the entire bearing assembly out of the head. A needlenose pliers, with a rag or towel as cushion, is used to grasp the throttle shaft to prevent rotation. Done! 7 more to go! __________________ 2004 Z06/Z16 LeMans Commemorative Edition 1991 ZR-1 #302 White/Gray (sold) 1991 ZR-1 #1147 Red/Saddle (sold)

02-14-2012	#224
-=Jeff=- Join Date: Jul 2007 Location: Bartlett, IL Posts: 7,169	Re: Update on my hi-miler Z project Nice that motor looks pretty good.. Will you have it running this weekend? LOL __________________ 1990 Corvette ZR-1 #1051 Watson Headers (2" Primary) - Flowmaster Cats - Borla Catback Late Model IH - Plenum Coilovers - 4.10s Custom Interior NCM Lifetime Member #978

02-14-2012	#226
GOLDCYLON Join Date: May 2007 Location: Peoria, AZ Posts: 9,155	Re: Update on my hi-miler Z project Great time for a stainless bolt upgrade. __________________ GOLDCYLON - 91 ZR-1 #2014 GOLDCYLON - 90 ZR-1 #2794, 4L60e (Formerly Schrade's) GOLDCYLON - 11 CTS-V Arizona State Director 91 WHITE/BLACK #2014. 380 P&P&PCed,Ported Heads, Jeal Long tubes, Corsa Exhaust/FIKSE FM-5s /LED TLs, LED Headlights, Front Wilwood 6 piston narrowlite calipers and rear Wilwood caliper street shop mod,CNCed Coolant Pipes,TPI Cvr,Filter cover,Stainless Bolts, DRM/DOM PROM /ZFDOC mod build #102,DRLs,BMAD with stainless Debris Screen,Coplan Air Blaster, Pioneer APP Radio 4,Brey-Krause HB,Sub Bar,Fire extinguisher seat mount,DRM Coilovers,LEDs everywhere,Compass mirror (orange),V1 DIC hidden display, Homelink sun visor, Carbon Fiber top x3 and APSIS Carbon Fiber interior, APSIS CF Steering Wheel/NAPA Leather, Banski trailing arms, Guldstrand front suspension,urethane bushings from Prothane (total suspension) ZFDoc drive shaft safety loop, raptor shift light (orange),AO engineering louver front plate, Console seat cushion, 96CE seats with black custom Sheepskins, ss billet catch can,Viper remote entry/alarm,Cragar Rear Louvers,LED side louver lights, Dewitts Radiator with SPAL fans and a Woods 160 T-Stat 90 RED/BLACK #2794. 4L60e Automatic Stage V by RPM Transmission, TCI Dedicated TCM, OBX Stainless Headers, Corsa Exhaust, SAN Secondaries and Haibeck PROM, Exotic Muscle Coil overs, LED Interior Lights, LED Tail Lights, LED Headlights, 94 Sport seats with black custom Sheepskins , Cragar rear louvers, GS Front calipers, Banski Trailing arms, APSIS Carbon Fiber steering wheel, Front and Rear Baer Eradispeeds, DRLs, Guldstrand front suspension,urethane bushings from Prothane (total suspension), Dewitt's Raditor with Dual SPAL fans and a Haibeck 170 T-Stat 11 RED/GREY CTS-V

02-14-2012	#229
VetteMed Join Date: Mar 2009 Location: Orlando, FL Posts: 1,828	Re: Update on my hi-miler Z project Daryll, no rushing here -- gonna possibly be held up for a while until I can obtain a tool to install the harmonic balancer on the crank. Anyone have one they'd be willing to lend or rent? __________________ 2004 Z06/Z16 LeMans Commemorative Edition 1991 ZR-1 #302 White/Gray (sold) 1991 ZR-1 #1147 Red/Saddle (sold)

02-14-2012	#230
VetteMed Join Date: Mar 2009 Location: Orlando, FL Posts: 1,828	Re: Update on my hi-miler Z project The brotherhood comes to the rescue again -- Phil (Jagdpanzer) is going to lend me his installation tool! Thanks Phil! __________________ 2004 Z06/Z16 LeMans Commemorative Edition 1991 ZR-1 #302 White/Gray (sold) 1991 ZR-1 #1147 Red/Saddle (sold)