LT5 Assembly Project - Page 13 - ZR-1 Net Registry Forums

LGAFF · 11-01-2008

All the piston are out:

Piston 1 bearings:

LGAFF · 11-01-2008

Piston 2 Bearings:

LGAFF · 11-01-2008

Piston 3

LGAFF · 11-01-2008

Piston 4

LGAFF · 11-01-2008

Piston 5

LGAFF · 11-01-2008

Piston 6

LGAFF · 11-01-2008

piston 7

LGAFF · 11-01-2008

piston 8

LGAFF · 11-01-2008

Also took the timing chain, upper gear off....

before:

Removal is striaght forward. Loosen the 2 small 8mm bolts on the tensioner to the lower left(main timing chain), loosen the three upper gear bolts, alittle maniplation and its off. Note for reassembly the three bolts are not symetrical, one is offset.
Also not in the top picture that the gear is offset to the passneger side, and the chains are not the same length to compensate.

After:

Upper Gear:

LGAFF · 11-01-2008

Here is a pic of the tensioner arms, on the top is a plasitic rub strip. Two of these are damaged(rub strip)....

I believe DRM has these for $30 per

LGAFF
92 ZR1
#234

11-01-2008	#121
LGAFF Join Date: Mar 2007 Location: Crystal Lake, IL Posts: 7,194	Re: LT5 Assembly Project All the piston are out: Piston 1 bearings:

11-01-2008	#122
LGAFF Join Date: Mar 2007 Location: Crystal Lake, IL Posts: 7,194	Re: LT5 Assembly Project Piston 2 Bearings:

11-01-2008	#123
LGAFF Join Date: Mar 2007 Location: Crystal Lake, IL Posts: 7,194	Re: LT5 Assembly Project Piston 3

11-01-2008	#124
LGAFF Join Date: Mar 2007 Location: Crystal Lake, IL Posts: 7,194	Re: LT5 Assembly Project Piston 4

11-01-2008	#125
LGAFF Join Date: Mar 2007 Location: Crystal Lake, IL Posts: 7,194	Re: LT5 Assembly Project Piston 5

11-01-2008	#126
LGAFF Join Date: Mar 2007 Location: Crystal Lake, IL Posts: 7,194	Re: LT5 Assembly Project Piston 6

11-01-2008	#127
LGAFF Join Date: Mar 2007 Location: Crystal Lake, IL Posts: 7,194	Re: LT5 Assembly Project piston 7

11-01-2008	#128
LGAFF Join Date: Mar 2007 Location: Crystal Lake, IL Posts: 7,194	Re: LT5 Assembly Project piston 8

11-01-2008	#129
LGAFF Join Date: Mar 2007 Location: Crystal Lake, IL Posts: 7,194	Re: LT5 Assembly Project Also took the timing chain, upper gear off.... before: Removal is striaght forward. Loosen the 2 small 8mm bolts on the tensioner to the lower left(main timing chain), loosen the three upper gear bolts, alittle maniplation and its off. Note for reassembly the three bolts are not symetrical, one is offset. Also not in the top picture that the gear is offset to the passneger side, and the chains are not the same length to compensate. After: Upper Gear: Last edited by LGAFF; 11-01-2008 at 09:21 PM.

11-01-2008	#130
LGAFF Join Date: Mar 2007 Location: Crystal Lake, IL Posts: 7,194	Re: LT5 Assembly Project Here is a pic of the tensioner arms, on the top is a plasitic rub strip. Two of these are damaged(rub strip).... I believe DRM has these for $30 per LGAFF 92 ZR1 #234