03-11-2011 | #61 |
Join Date: Jan 2004
Location: Portland, OR
Posts: 1,057
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Re: Some "Dynomite" Heads!
If I use an electric sometimes I can pull that off if the port size is close - not so much with the air powered die grinder.
Looking forward to hearing the latest on the cam experiments
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Robert ZR-1 Net Registry Oregon State Director 91 ZR-1 #431 Black/Black LPE 368 |
03-18-2011 | #62 |
Join Date: Jan 2004
Location: Portland, OR
Posts: 1,057
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Re: Some "Dynomite" Heads!
Exhaust ports are getting pretty close to done now.
Here we have a template I made off of my own Stainless Works headers. My purpose in doing this is not to precisely port match but rather to give me a general guide for where to remove material. The header flange ports should be bigger than the head exhaust ports in order to discourage reversion. Most of the ports show a larger discrepancy in height as opposed to width - the one pictured is actually more of an exception as it shows a good deal of room in width. I have added very little width to the head port outlet, instead focusing on adding height. Stock height is 1.4in and the one pictured is currently at 1.47in, probably going to call it good at 1.5in. I am also removing more material from the roof rather than the floor as it presents a straighter flow path - heads in photo are upside-down so roof is at the bottom.
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Robert ZR-1 Net Registry Oregon State Director 91 ZR-1 #431 Black/Black LPE 368 Last edited by Locobob; 03-18-2011 at 04:44 PM. |
03-18-2011 | #63 |
Join Date: Mar 2007
Location: Crystal Lake, IL
Posts: 7,194
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Re: Some "Dynomite" Heads!
I bet that was some exhausting work!
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LGAFF 90 #966-150K miles-sold 92 #234-sold 1987 Callaway TT #17 1991 ZR-1 #1359 |
03-24-2011 | #64 |
Join Date: Jan 2004
Location: Portland, OR
Posts: 1,057
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Re: Some "Dynomite" Heads!
More "Exhausting" work!
Here the ports are almost done - presently finished with 60grit Some of my tool selection for blending around the valve bosses, these are all 1/8in bits:
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Robert ZR-1 Net Registry Oregon State Director 91 ZR-1 #431 Black/Black LPE 368 |
03-28-2011 | #65 |
Join Date: Jul 2005
Location: Cresson, TX
Posts: 970
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Re: Some "Dynomite" Heads!
Man, wish I could see the work! the internet sucks here in Afghanistan... No pic's will come through!
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Ron Hanselman Founding Member #80 CM Lifetime Member #1093 1991 #383 Twin Turbo 1993 #099 Ruby, Jeal 368 w/Snake Skinner body 1961 White with Red Int |
03-29-2011 | #66 |
Join Date: Jan 2004
Location: Portland, OR
Posts: 1,057
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Re: Some "Dynomite" Heads!
Hi Ron, good to hear from you - thought you were done traveling?
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Robert ZR-1 Net Registry Oregon State Director 91 ZR-1 #431 Black/Black LPE 368 |
03-29-2011 | #67 |
Join Date: Jan 2004
Location: Portland, OR
Posts: 1,057
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Re: Some "Dynomite" Heads!
Working on the chambers:
Rough cut - blending out the quench areas a bit. Decided to make a template out of plexi to try and keep things consistent from cylinder to cylinder. Using the head bolt holes for alignment worked fine on the head I made the template off of - on the other head the holes were slightly off making this a bit more challenging. A chamber after some sanding around the edges.
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Robert ZR-1 Net Registry Oregon State Director 91 ZR-1 #431 Black/Black LPE 368 |
03-29-2011 | #68 |
Join Date: Sep 2005
Location: Washington
Posts: 955
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Re: Some "Dynomite" Heads!
Look at you..... The Big Guy on the LT5.
Looking good Rob What's your thinking on the laying out the clover leaf. I like the idea of unshrouding the valves. This picked up some cfm on mine. |
03-30-2011 | #69 |
Join Date: Jun 2004
Location: Texas
Posts: 2,431
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Re: Some "Dynomite" Heads!
Unshrouding is always a good thing....Opps, I did NOT put my hand up
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95 ZR-1 BLK/Gry #392 LT5 Reg# 868 *RIP* ZR1NET Founding Mem #155 |
03-30-2011 | #70 |
Join Date: Jan 2004
Location: Portland, OR
Posts: 1,057
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Re: Some "Dynomite" Heads!
I'm taking kind of a middle of the road approach. Blending back the quench area enough to unshroud the valves some but not taking it out too far. I noticed most of the newer four valve designs have more of a round chamber with a taper - Todd did something like this on his 427 build. I'm not exactly an F1 mechanical engineer though so I'm staying with the tried and true. I'm basically copying what I've seen on LPE chambers here.
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Robert ZR-1 Net Registry Oregon State Director 91 ZR-1 #431 Black/Black LPE 368 |
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