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Old 06-19-2011   #31
gorgeousgeorge
 
Join Date: Nov 2010
Location: Japan
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Default Re: ECM CODE 61

Craig-san,

No problem for delay of the DVD to come. As I wrote in my previous post, I think I should take this trouble fix as a kind of project and I'm not in a hurry.

I would appreciate your kindness VERY VERY VERY MUCH! Please tell your wife that I am very sorry for disturbing her while she's been very busy.

Hope your "Syaken" go well.

Yoshifumi Honda
91Z
Nagoya, Japan

Last edited by gorgeousgeorge; 06-19-2011 at 05:43 AM. Reason: fixed wrong characters caused by my Japanese PC system.
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Old 06-20-2011   #32
HAWAIIZR-1
 
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Default Re: ECM CODE 61

Quote:
Originally Posted by gorgeousgeorge View Post
Craig-san,

No problem for delay of the DVD to come. As I wrote in my previous post, I think I should take this trouble fix as a kind of project and I'm not in a hurry.

I would appreciate your kindness VERY VERY VERY MUCH! Please tell your wife that I am very sorry for disturbing her while she's been very busy.

Hope your "Syaken" go well.

Yoshifumi Honda
91Z
Nagoya, Japan
Yoshifumi-san,

The DVD was shipped today; you will have it by tomorrow. You're welcome and no problem, she did not mind and had to take a break from unpacking and get snacks from the convenience store anyway. You might as well do it right when you do it and take your time.

I have a few issues to deal with after installing the A.I.R. system back on.

Take care,

Craig
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Old 06-23-2011   #33
gorgeousgeorge
 
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Default Re: ECM CODE 61

Hi.

The plenum was pulled this evening by my friend mechanic(and me as an assistant).



There were no loose connections, so we inspected the vacuum lines for leaks, and now I think the worn parts were detected.

(1)Bad Secondary Port Vacuum Actuator
The actuator of LH cannot hold the vacuum and the link (i.e. secondary valve) close immediately, while the one of RH can hold the vacuum as seen in the picture below and the link stays open.



(2)Bad Secondary Port Control Solenoid
My friend mechanic plugged one hole of the solenoid then connected the other hole to the handheld vacuum pump as seen in the picture, and it can hold no vacuum. The gauge decreases immediately.



This is a quick post. I have to determine what parts to replace.



AND A NEW PROBLEM?


When my friend pulled one hose to the EGR solenoid(?), some particles fall down from inside the hose. It seems that the particle come from a charcoal canister... How do I treat this?



Thank you.

Yoshifumi Honda
91Z
Nagoya, Japan
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Old 06-23-2011   #34
GOLDCYLON
 
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Location: Peoria, AZ
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Exclamation Re: ECM CODE 61

That is Charcoal from your rear emissions vapor canister. You need a replacement. Vettmed posed up a great post on it. It is located behind your passenger real wheel.


See here

http://www.zr1.net/forum/showthread....light=canister
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91 WHITE/BLACK #2014. 380 P&P&PCed,Ported Heads, Jeal Long tubes, Corsa Exhaust/FIKSE FM-5s /LED TLs, LED Headlights, Front Wilwood 6 piston narrowlite calipers and rear Wilwood caliper street shop mod,CNCed Coolant Pipes,TPI Cvr,Filter cover,Stainless Bolts, DRM/DOM PROM /ZFDOC mod build #102,DRLs,BMAD with stainless Debris Screen,Coplan Air Blaster, Pioneer APP Radio 4,Brey-Krause HB,Sub Bar,Fire extinguisher seat mount,DRM Coilovers,LEDs everywhere,Compass mirror (orange),V1 DIC hidden display, Homelink sun visor, Carbon Fiber top x3 and APSIS Carbon Fiber interior, APSIS CF Steering Wheel/NAPA Leather, Banski trailing arms, Guldstrand front suspension,urethane bushings from Prothane (total suspension) ZFDoc drive shaft safety loop, raptor shift light (orange),AO engineering louver front plate, Console seat cushion, 96CE seats with black custom Sheepskins, ss billet catch can,Viper remote entry/alarm,Cragar Rear Louvers,LED side louver lights, Dewitts Radiator with SPAL fans and a Woods 160 T-Stat

90 RED/BLACK #2794. 4L60e Automatic Stage V by RPM Transmission, TCI Dedicated TCM, OBX Stainless Headers, Corsa Exhaust, SAN Secondaries and Haibeck PROM, Exotic Muscle Coil overs, LED Interior Lights, LED Tail Lights, LED Headlights, 94 Sport seats with black custom Sheepskins , Cragar rear louvers, GS Front calipers, Banski Trailing arms, APSIS Carbon Fiber steering wheel, Front and Rear Baer Eradispeeds, DRLs, Guldstrand front suspension,urethane bushings from Prothane (total suspension), Dewitt's Raditor with Dual SPAL fans and a Haibeck 170 T-Stat

11 RED/GREY CTS-V

Last edited by GOLDCYLON; 06-23-2011 at 12:43 PM.
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Old 06-24-2011   #35
HAWAIIZR-1
 
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Default Re: ECM CODE 61

Congrats Honda-san! Great job with the plenum pull and troubleshooting. It looks a little rough under the plenum there so are you wanting to just fix the problem and move on or some preventive maintenance? In helping you locate some of the parts I find they are getting hard to find and more expensive. We'll communicate through email and see what we can do to help out. I really give you folks credit to have a car like this English as a second language. I can't even find good manuals in English for my Audi A3 since my model year is an export and was not available in US, but in UK and other countries. We are all here to help!
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Old 06-24-2011   #36
gorgeousgeorge
 
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Default Re: ECM CODE 61

GOLDCYLON,

Thank you for the link. I have to replace the canister too..sigh.
The charcoal particle invaded to inlet of EGR solenoid. The invasion seems to stop there, no particle seen in the vacuum line after the EGR solenoid.

Thank you.

Yoshifumi Honda
91Z
Nagoya, Japan
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Old 06-24-2011   #37
gorgeousgeorge
 
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Default Re: ECM CODE 61

Craig-san,

To just fix or to do some preventive maintenance will be depend on the amount of primary parts essential to fix this trouble

I am considering about this. I will e-mail you tomorrow and would like to talk about the parts availability etc..

Thank you

Yoshifumi Honda
91Z
Nagoya, Japan
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Old 06-24-2011   #38
HAWAIIZR-1
 
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Default Re: ECM CODE 61

Quote:
Originally Posted by gorgeousgeorge View Post
Craig-san,

To just fix or to do some preventive maintenance will be depend on the amount of primary parts essential to fix this trouble

I am considering about this. I will e-mail you tomorrow and would like to talk about the parts availability etc..

Thank you

Yoshifumi Honda
91Z
Nagoya, Japan
Okay, I understand and we'll keep in touch. I know your frustration too well, please don't give up on the ZR-1 and LT5 as many others have.

Craig
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"ZR-1 NO KA 'OI"
"ZR-1 ICHIBAN"
1995 #228 Black/Black with Dunn Heads
ZR-1 owner since September 2003
ZR-1 Net Registry Founding Member #0074
NCM Lifetime Member #2048

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Old 06-24-2011   #39
GOLDCYLON
 
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Location: Peoria, AZ
Posts: 9,155
Default Re: ECM CODE 61

Quote:
Originally Posted by gorgeousgeorge View Post
GOLDCYLON,

Thank you for the link. I have to replace the canister too..sigh.
The charcoal particle invaded to inlet of EGR solenoid. The invasion seems to stop there, no particle seen in the vacuum line after the EGR solenoid.

Thank you.

Yoshifumi Honda
91Z
Nagoya, Japan
Glad to help. GC
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GOLDCYLON - 90 ZR-1 #2794, 4L60e (Formerly Schrade's)

GOLDCYLON - 11 CTS-V


Arizona State Director




91 WHITE/BLACK #2014. 380 P&P&PCed,Ported Heads, Jeal Long tubes, Corsa Exhaust/FIKSE FM-5s /LED TLs, LED Headlights, Front Wilwood 6 piston narrowlite calipers and rear Wilwood caliper street shop mod,CNCed Coolant Pipes,TPI Cvr,Filter cover,Stainless Bolts, DRM/DOM PROM /ZFDOC mod build #102,DRLs,BMAD with stainless Debris Screen,Coplan Air Blaster, Pioneer APP Radio 4,Brey-Krause HB,Sub Bar,Fire extinguisher seat mount,DRM Coilovers,LEDs everywhere,Compass mirror (orange),V1 DIC hidden display, Homelink sun visor, Carbon Fiber top x3 and APSIS Carbon Fiber interior, APSIS CF Steering Wheel/NAPA Leather, Banski trailing arms, Guldstrand front suspension,urethane bushings from Prothane (total suspension) ZFDoc drive shaft safety loop, raptor shift light (orange),AO engineering louver front plate, Console seat cushion, 96CE seats with black custom Sheepskins, ss billet catch can,Viper remote entry/alarm,Cragar Rear Louvers,LED side louver lights, Dewitts Radiator with SPAL fans and a Woods 160 T-Stat

90 RED/BLACK #2794. 4L60e Automatic Stage V by RPM Transmission, TCI Dedicated TCM, OBX Stainless Headers, Corsa Exhaust, SAN Secondaries and Haibeck PROM, Exotic Muscle Coil overs, LED Interior Lights, LED Tail Lights, LED Headlights, 94 Sport seats with black custom Sheepskins , Cragar rear louvers, GS Front calipers, Banski Trailing arms, APSIS Carbon Fiber steering wheel, Front and Rear Baer Eradispeeds, DRLs, Guldstrand front suspension,urethane bushings from Prothane (total suspension), Dewitt's Raditor with Dual SPAL fans and a Haibeck 170 T-Stat

11 RED/GREY CTS-V
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