ZR-1 Net Registry Forums  

Go Back   ZR-1 Net Registry Forums > C4 ZR-1 > C4 ZR-1 Technical Postings

Reply
 
Thread Tools Display Modes
Old 07-25-2024   #1
1977CamaroZ28
 
1977CamaroZ28's Avatar
 
Join Date: Jul 2015
Location: Jerica - SPAIN
Posts: 307
Default Horn problem.

Hi guys! I have a problem with the horn. When you push the buttons while you are driving, horn does not work. But, when you stop the car and you take off the key and lock the steering wheel, the horn works perfectly with buttons.

Because of that, I understand that buttons are working well and horn relay too. Even so, I check with TECH1 the horn relay and it's perfect. I can play horn with TECH1 directly.

I think that the problem is in the spring that secure contact between wires from buttons to SIR Coil.

Any advice to check the steering wheel connections? Anybody with the same problem? I want to check it next weekend...

Thanks in advance!!
__________________
1.990 Chevrolet Corvette ZR-1
#2342 - Black/Black - March 1.990 -
OBX Headers and OBX complete Exhaust Line (No Cats).
K&N Air Filter with open Air Box.
Jerry's Gaskets Silicone Air Duct.
DeWitts Two Row Pro Series Radiator.
Samco's Hose Coolant Kit.
ECM/EPROM Improved.
MSD Spark Plug Wires 8,5mm Super Conductor.
EBC Brakes YellowStuff with EBC D-Series Rotors and Raybestos hoses.
1977CamaroZ28 is offline   Reply With Quote
Old 08-01-2024   #2
1977CamaroZ28
 
1977CamaroZ28's Avatar
 
Join Date: Jul 2015
Location: Jerica - SPAIN
Posts: 307
Default Re: Horn problem.

Hi! Last tuesday I checked the horn and the problem is in the spring that secure contact between wires from buttons to SIR Coil. The main guide has the retainer broken and the spring jump out and it is not contact.

I'm trying to make a mold with paper first, to make one new piece with an old CDROM after, that will hold the spring in place fixed with two bolts to the steering wheel removal holes.

At the moment I've put adhesive tape to secure the spring in place while I'm looking for exact bolts and finish the CDROM-mold.

Here you have some pictures to help other owners with the same problem
__________________
1.990 Chevrolet Corvette ZR-1
#2342 - Black/Black - March 1.990 -
OBX Headers and OBX complete Exhaust Line (No Cats).
K&N Air Filter with open Air Box.
Jerry's Gaskets Silicone Air Duct.
DeWitts Two Row Pro Series Radiator.
Samco's Hose Coolant Kit.
ECM/EPROM Improved.
MSD Spark Plug Wires 8,5mm Super Conductor.
EBC Brakes YellowStuff with EBC D-Series Rotors and Raybestos hoses.
1977CamaroZ28 is offline   Reply With Quote
Old 08-01-2024   #3
1977CamaroZ28
 
1977CamaroZ28's Avatar
 
Join Date: Jul 2015
Location: Jerica - SPAIN
Posts: 307
Default Re: Horn problem.

First fuse off and battery off:





__________________
1.990 Chevrolet Corvette ZR-1
#2342 - Black/Black - March 1.990 -
OBX Headers and OBX complete Exhaust Line (No Cats).
K&N Air Filter with open Air Box.
Jerry's Gaskets Silicone Air Duct.
DeWitts Two Row Pro Series Radiator.
Samco's Hose Coolant Kit.
ECM/EPROM Improved.
MSD Spark Plug Wires 8,5mm Super Conductor.
EBC Brakes YellowStuff with EBC D-Series Rotors and Raybestos hoses.
1977CamaroZ28 is offline   Reply With Quote
Old 08-01-2024   #4
1977CamaroZ28
 
1977CamaroZ28's Avatar
 
Join Date: Jul 2015
Location: Jerica - SPAIN
Posts: 307
Default Re: Horn problem.

After that, behind steering wheel are two torx bolts that secure airbag in place:



__________________
1.990 Chevrolet Corvette ZR-1
#2342 - Black/Black - March 1.990 -
OBX Headers and OBX complete Exhaust Line (No Cats).
K&N Air Filter with open Air Box.
Jerry's Gaskets Silicone Air Duct.
DeWitts Two Row Pro Series Radiator.
Samco's Hose Coolant Kit.
ECM/EPROM Improved.
MSD Spark Plug Wires 8,5mm Super Conductor.
EBC Brakes YellowStuff with EBC D-Series Rotors and Raybestos hoses.
1977CamaroZ28 is offline   Reply With Quote
Old 08-01-2024   #5
1977CamaroZ28
 
1977CamaroZ28's Avatar
 
Join Date: Jul 2015
Location: Jerica - SPAIN
Posts: 307
Default Re: Horn problem.

After that you can see the wire with spring out of its housing



__________________
1.990 Chevrolet Corvette ZR-1
#2342 - Black/Black - March 1.990 -
OBX Headers and OBX complete Exhaust Line (No Cats).
K&N Air Filter with open Air Box.
Jerry's Gaskets Silicone Air Duct.
DeWitts Two Row Pro Series Radiator.
Samco's Hose Coolant Kit.
ECM/EPROM Improved.
MSD Spark Plug Wires 8,5mm Super Conductor.
EBC Brakes YellowStuff with EBC D-Series Rotors and Raybestos hoses.
1977CamaroZ28 is offline   Reply With Quote
Old 08-01-2024   #6
1977CamaroZ28
 
1977CamaroZ28's Avatar
 
Join Date: Jul 2015
Location: Jerica - SPAIN
Posts: 307
Default Re: Horn problem.

I checked switch contacts and found one plastic pin broken... I had to repair it.





Contacts were in perfect conditions.

__________________
1.990 Chevrolet Corvette ZR-1
#2342 - Black/Black - March 1.990 -
OBX Headers and OBX complete Exhaust Line (No Cats).
K&N Air Filter with open Air Box.
Jerry's Gaskets Silicone Air Duct.
DeWitts Two Row Pro Series Radiator.
Samco's Hose Coolant Kit.
ECM/EPROM Improved.
MSD Spark Plug Wires 8,5mm Super Conductor.
EBC Brakes YellowStuff with EBC D-Series Rotors and Raybestos hoses.
1977CamaroZ28 is offline   Reply With Quote
Old 08-01-2024   #7
1977CamaroZ28
 
1977CamaroZ28's Avatar
 
Join Date: Jul 2015
Location: Jerica - SPAIN
Posts: 307
Default Re: Horn problem.

General view without airbag:

__________________
1.990 Chevrolet Corvette ZR-1
#2342 - Black/Black - March 1.990 -
OBX Headers and OBX complete Exhaust Line (No Cats).
K&N Air Filter with open Air Box.
Jerry's Gaskets Silicone Air Duct.
DeWitts Two Row Pro Series Radiator.
Samco's Hose Coolant Kit.
ECM/EPROM Improved.
MSD Spark Plug Wires 8,5mm Super Conductor.
EBC Brakes YellowStuff with EBC D-Series Rotors and Raybestos hoses.
1977CamaroZ28 is offline   Reply With Quote
Old 08-01-2024   #8
1977CamaroZ28
 
1977CamaroZ28's Avatar
 
Join Date: Jul 2015
Location: Jerica - SPAIN
Posts: 307
Default Re: Horn problem.

Provisionally I put adhesive tape to secure wire in place and to have horn ready to use:



And, finally, molds. The original with paper and tape. Another one in paper and the final CDROM without holes...

__________________
1.990 Chevrolet Corvette ZR-1
#2342 - Black/Black - March 1.990 -
OBX Headers and OBX complete Exhaust Line (No Cats).
K&N Air Filter with open Air Box.
Jerry's Gaskets Silicone Air Duct.
DeWitts Two Row Pro Series Radiator.
Samco's Hose Coolant Kit.
ECM/EPROM Improved.
MSD Spark Plug Wires 8,5mm Super Conductor.
EBC Brakes YellowStuff with EBC D-Series Rotors and Raybestos hoses.
1977CamaroZ28 is offline   Reply With Quote
Old 08-01-2024   #9
1977CamaroZ28
 
1977CamaroZ28's Avatar
 
Join Date: Jul 2015
Location: Jerica - SPAIN
Posts: 307
Default Re: Horn problem.

That's all by the moment. I will put final pictures when I find the bolts...
__________________
1.990 Chevrolet Corvette ZR-1
#2342 - Black/Black - March 1.990 -
OBX Headers and OBX complete Exhaust Line (No Cats).
K&N Air Filter with open Air Box.
Jerry's Gaskets Silicone Air Duct.
DeWitts Two Row Pro Series Radiator.
Samco's Hose Coolant Kit.
ECM/EPROM Improved.
MSD Spark Plug Wires 8,5mm Super Conductor.
EBC Brakes YellowStuff with EBC D-Series Rotors and Raybestos hoses.
1977CamaroZ28 is offline   Reply With Quote
Reply


Posting Rules
You may not post new threads
You may not post replies
You may not post attachments
You may not edit your posts

BB code is On
Smilies are On
[IMG] code is On
HTML code is Off

Forum Jump


All times are GMT -4. The time now is 04:09 AM.


Powered by vBulletin® Version 3.8.11
Copyright ©2000 - 2024, vBulletin Solutions Inc.
Copyright ZR-1 Net Registry 2020