10-13-2021 | #1 |
Join Date: Mar 2013
Location: Roswell, GA
Posts: 234
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Need Help Getting Driver Side Door Panel Off
Trying to remove my 92 drivers side trim panel. I have followed the FSM instructions by removing all screws and pulling the accessory panel and disconnection the associated wire harnesses but the panel still seems to be hung up on something in the area of door handle? Any ideas? This is not the first time I have done this and I don't remember it being this difficult to figure out.
There appears to be a screw behind the lock slider knob that engages a nylon nut. I don't see any way to get to this screw if it is located behind the slider knob. My key is stuck in the door lock and the lock mechanism is not fully engaging or dis-engaging. Trying to get the panel off so I can see what is on. It is always something with this F#@$#%G car. It is the latch handle face plate that seems to still be hung up in the area of the lock slider knob. So maybe there is a screw back there. My main problem is my key is stuck in the lock in the horizontal position and will not turn. That is why I am trying to remove the panel. Thanks!
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1995 ZR1 #159 Ported,Corsa,4.10 Rear, Dual Disc RAM Clutch, Alum Flywheel, Haibeck Chip, ZFDoc Plates, Relocated Battery 400 rwhp 1992 ZR1 #280 Ported, Locked Secondary's, Flowmaster Exhaust, Haibeck Chip, 375rwhp 1996 Collectors LT4 (Stock) 1972 Convertible 434 Small Block 572 rwhp |
10-13-2021 | #2 |
Join Date: Aug 2006
Location: McLean, VA
Posts: 3,723
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Re: Need Help Getting Driver Side Door Panel Off
Not being able to acutually see how far you have gone, what I am saying you may have already done.
Once you pop off manual slider, behind the metal rod that slides front to back, may be a Phelps head screw that secures door latch trim to metal panel of the door. Also, slide the metal rod that connects to manual lock to lock position and slide it up and out of door latch trim panel. It may be this rod keeping the trim and door panel from being free from the door. |
10-13-2021 | #3 |
Join Date: Aug 2006
Location: McLean, VA
Posts: 3,723
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Re: Need Help Getting Driver Side Door Panel Off
Re-reading your post, you need to pop plastic manual lock slider off from the metal rod behind the slider in order to access Phelps head screw.
Insert flat head screw driver under the plastic manual lock and push the screw driver handle towards the door. Leverage will pop off the plastic slider. |
10-13-2021 | #4 |
Join Date: Aug 2006
Location: McLean, VA
Posts: 3,723
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Re: Need Help Getting Driver Side Door Panel Off
As for the stuck key, can you position skinny straw attached to the WD 40 nozzle close to the key opening (although key is in the key hole) and squirt WD 40? After squirting WD 40, try moving the key in and out. Idea is to get the lubricant into door lock tumbler and try to free the key.
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10-14-2021 | #5 | |
Join Date: May 2007
Location: Peoria, AZ
Posts: 9,155
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Re: Need Help Getting Driver Side Door Panel Off
Quote:
Also like the WD40 or Lithium grease squirt in the key hole idea to see it can be worked free turning left and right
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GOLDCYLON - 91 ZR-1 #2014 GOLDCYLON - 90 ZR-1 #2794, 4L60e (Formerly Schrade's) GOLDCYLON - 11 CTS-V Arizona State Director 91 WHITE/BLACK #2014. 380 P&P&PCed,Ported Heads, Jeal Long tubes, Corsa Exhaust/FIKSE FM-5s /LED TLs, LED Headlights, Front Wilwood 6 piston narrowlite calipers and rear Wilwood caliper street shop mod,CNCed Coolant Pipes,TPI Cvr,Filter cover,Stainless Bolts, DRM/DOM PROM /ZFDOC mod build #102,DRLs,BMAD with stainless Debris Screen,Coplan Air Blaster, Pioneer APP Radio 4,Brey-Krause HB,Sub Bar,Fire extinguisher seat mount,DRM Coilovers,LEDs everywhere,Compass mirror (orange),V1 DIC hidden display, Homelink sun visor, Carbon Fiber top x3 and APSIS Carbon Fiber interior, APSIS CF Steering Wheel/NAPA Leather, Banski trailing arms, Guldstrand front suspension,urethane bushings from Prothane (total suspension) ZFDoc drive shaft safety loop, raptor shift light (orange),AO engineering louver front plate, Console seat cushion, 96CE seats with black custom Sheepskins, ss billet catch can,Viper remote entry/alarm,Cragar Rear Louvers,LED side louver lights, Dewitts Radiator with SPAL fans and a Woods 160 T-Stat 90 RED/BLACK #2794. 4L60e Automatic Stage V by RPM Transmission, TCI Dedicated TCM, OBX Stainless Headers, Corsa Exhaust, SAN Secondaries and Haibeck PROM, Exotic Muscle Coil overs, LED Interior Lights, LED Tail Lights, LED Headlights, 94 Sport seats with black custom Sheepskins , Cragar rear louvers, GS Front calipers, Banski Trailing arms, APSIS Carbon Fiber steering wheel, Front and Rear Baer Eradispeeds, DRLs, Guldstrand front suspension,urethane bushings from Prothane (total suspension), Dewitt's Raditor with Dual SPAL fans and a Haibeck 170 T-Stat 11 RED/GREY CTS-V |
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10-14-2021 | #6 | |
Join Date: Jul 2007
Location: Bartlett, IL
Posts: 7,169
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Re: Need Help Getting Driver Side Door Panel Off
Quote:
- Behind Light - Behind Slide lock - Behind handle (that one is somewhat visible)
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1990 Corvette ZR-1 #1051 Watson Headers (2" Primary) - Flowmaster Cats - Borla Catback Late Model IH - Plenum Coilovers - 4.10s Custom Interior NCM Lifetime Member #978 |
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10-14-2021 | #7 |
Join Date: Nov 2007
Location: Squires (near Ava MO in the Mark Twain N'tl Forest) - Missouri
Posts: 6,493
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Re: Need Help Getting Driver Side Door Panel Off
FRESH from removing my panels, on the 91 there is a hex head screw under the window "up-down" switch - near the door handle. Pry the the square plastic flange plate (that surrounds the up/down switch) toward you, prying it from the FRONT side of the flange.
Note: The flange is held in place by a friction spring clip. Once you pry it out, the hex head screw is accessed right behind the up/down switch. To reinstall the switch, insert the flange at the rear end to the opening and pivot it down, pushing on the front edge and it will snap into place!
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Good carz, good food, good friendz = the best of timez! 90 #1202 "FBI" top end ported & relieved Cam timing by "Pete the Greek" Sans secondaries Chip & dyno tuning by Haibeck Automotive SW headers, X-pipe, MF muffs Former Secretary, ZR-1 Net Registry |
10-14-2021 | #8 | |
Join Date: Jul 2007
Location: Bartlett, IL
Posts: 7,169
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Re: Need Help Getting Driver Side Door Panel Off
Quote:
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1990 Corvette ZR-1 #1051 Watson Headers (2" Primary) - Flowmaster Cats - Borla Catback Late Model IH - Plenum Coilovers - 4.10s Custom Interior NCM Lifetime Member #978 |
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