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Old 04-05-2018   #11
WVZR-1
 
Join Date: Oct 2004
Posts: 1,884
Default Re: HELP - LT5 Idle Air control connector

This is a release tool that will reach a "Pull To Seat" terminal tab. The actual GM/Delphi tool was just a 'vise device' with a twist to tighten like a Dremel etc. You need to enter the rear of the shell.

Delphi vice is a 12180559-1 Understanding the length and the very small awl type point I'm sure the creative mind can sort it. Release shouldn't be an issue.

https://www.amazon.com/Rennsteig-Sup.../dp/B00A8GL7NA

If this link works it would be the GM/Delphi device.

https://www.ebay.co.uk/itm/GM-Delphi...75.c100623.m-1

Last edited by WVZR-1; 04-05-2018 at 10:25 AM.
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Old 04-05-2018   #12
jrd1990zr1
 
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Default Re: HELP - LT5 Idle Air control connector

I found a vendor for the connector and terminals.

https://www.bmotorsports.com/shop/index.php

They look to have all the connectors we would need.

Thanks to all for the help. John
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1986 coupe Medium Blue NCRS Top Flight (sold),
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Old 04-05-2018   #13
tpepmeie
 
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Default Re: HELP - LT5 Idle Air control connector

Yes. They are quite good, I use them often.




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Old 04-11-2018   #14
jrd1990zr1
 
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Default Re: HELP - LT5 Idle Air control connector

Got the replacement connector and terminals from Ballenger Motor Sports. Made the new connection, looks like OEM.

Thanks to all for the advice and help.

John
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1968 convertible Lemans Blue,
1986 coupe Medium Blue NCRS Top Flight (sold),
1990 ZR1 #2529 Red NCRS Regional and National Top Flight (sold),
1990 ZR1 #2124 Charcoal Metallic NCRS Top Flight 2010 & 2018,
2003 Anniversary Red Convertible (sold)
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Old 04-11-2018   #15
Ccmano
 
Join Date: Jun 2006
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Default Re: HELP - LT5 Idle Air control connector

Quote:
Originally Posted by jrd1990zr1 View Post
Got the replacement connector and terminals from Ballenger Motor Sports. Made the new connection, looks like OEM.

Thanks to all for the advice and help.

John
Did you get the pigtail and splice it in?
H
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Old 04-12-2018   #16
jrd1990zr1
 
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Default Re: HELP - LT5 Idle Air control connector

Hans,

I bought a new connector and terminals from Ballenger Motorsports and installed the connector, new crimps. Did not want to splice in pigtails. Wanted it to appear OEM.

John
Quote:
Originally Posted by Ccmano View Post
Did you get the pigtail and splice it in?
H
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1968 convertible Lemans Blue,
1986 coupe Medium Blue NCRS Top Flight (sold),
1990 ZR1 #2529 Red NCRS Regional and National Top Flight (sold),
1990 ZR1 #2124 Charcoal Metallic NCRS Top Flight 2010 & 2018,
2003 Anniversary Red Convertible (sold)
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Old 04-12-2018   #17
Ccmano
 
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Default Re: HELP - LT5 Idle Air control connector

Quote:
Originally Posted by jrd1990zr1 View Post
Hans,

I bought a new connector and terminals from Ballenger Motorsports and installed the connector, new crimps. Did not want to splice in pigtails. Wanted it to appear OEM.

John
Nice... what are the part #s? I have to do mine too.
Thanks
H
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Old 04-12-2018   #18
XfireZ51
 
Join Date: May 2007
Location: Chicagoland, IL
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Default Re: HELP - LT5 Idle Air control connector

Quote:
Originally Posted by jrd1990zr1 View Post
Hans,

I bought a new connector and terminals from Ballenger Motorsports and installed the connector, new crimps. Did not want to splice in pigtails. Wanted it to appear OEM.

John
John,

There’s enough wire to do that? I need to replace mine also.
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Old 04-12-2018   #19
jrd1990zr1
 
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Default Re: HELP - LT5 Idle Air control connector

Quote:
Originally Posted by Ccmano View Post
Nice... what are the part #s? I have to do mine too.
Thanks
H
Ballenger Motorsports. Link in my previous message above.
CONN-75638 GM Delphi / Packard - 4 way metripack 150.2 sealed male connector Kit for iac, black

The terminals are PULL 2 SEAT, in other words you release them from the wire side with a double prong tool. Push them out the front.

Jim Voter's post shows a picture of the tool. I removed the short section of conduit to give some room for the repair. Pulled the rear rubber back to access the rear of the plug, then released the 4 wires one at a time. I opened up the rear crimp on each metal terminal and cut the old terminal off. I only lost about 1/8 inch of each wire. Moved the wires to the new connector and crimped new terminals on then seated them into the plastic connector. Just remember you crimp the terminals on AFTER the wire goes thru the connector. Put the conduit back on. Pretty simple job actually, sorry I waited so long to fix it.

John
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1968 convertible Lemans Blue,
1986 coupe Medium Blue NCRS Top Flight (sold),
1990 ZR1 #2529 Red NCRS Regional and National Top Flight (sold),
1990 ZR1 #2124 Charcoal Metallic NCRS Top Flight 2010 & 2018,
2003 Anniversary Red Convertible (sold)

Last edited by jrd1990zr1; 04-16-2018 at 11:35 AM.
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Old 04-14-2018   #20
Paul Workman
 
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Default Re: HELP - LT5 Idle Air control connector

Just as an "FYI", another supplier I've used and had good experiences with (connectors and such) is Del City.
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