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Old 09-30-2021   #1
402Z
 
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Default ZR1 Full Power Issue

Hello everyone,

Just purchased a 1991 Zr1 with 41k miles on it last week. Absolutely loving the car so far and still cannot believe I own one. It sat for a while and it being 30 years old it does need a few things but the main concern here is full power mode.

In valet, it runs perfect no hesitations revs smooth up until about 5k of course which I know is normal since the secondaries aren't kicking on. Now when I put it into full power mode and put the hammer down, it sputters, hesitates and although it does rev to 7k it is not a smooth climb up there. The service engine soon light did pop up, but I tried to pull codes and nothing was there only "H" codes which I read are history codes that aren't present issues. I listened for the vacuum pump but I am honestly not too sure what it is supposed to sound like, I will try and attach a video or google drive link in here so you all can listen. I did unplug the vacuum line that goes from the secondary pump into the plenum I believe, but did not hear the pump running constantly with the ignition on? I put a picture of what vacuum line I am talking about

Is there anything that is relatively easy I can start with to diagnose the issue? Like replacing something small to see if that works? Let me know what you guys think the issue is would love to finally experience Full Power Mode in this beast. Thanks!

Here is the google drive link for the video of the secondary vacuum pump:
https://drive.google.com/drive/folde...rJ?usp=sharing
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File Type: jpg Screen Shot 2021-09-29 at 11.07.14 PM.jpg (120.4 KB, 42 views)
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Old 09-30-2021   #2
402Z
 
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Default Re: ZR1 Full Power Issue

Okay, so I realized that my secondary port vacuum pump isn?t turning on when I have the ignition on. Anyone know where I can get a replacement one?
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Old 09-30-2021   #3
Paul Workman
 
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Default Re: ZR1 Full Power Issue

Quote:
Originally Posted by Bryanh24 View Post
Okay, so I realized that my secondary port vacuum pump isn?t turning on when I have the ignition on. Anyone know where I can get a replacement one?
I assume you checked to see if it has power to the connector and the connector itself is in good condition. If so, I'll give you mine or Ami's - IF either is still in the cars. (With a modification to the ECM "chip", you can run w/o the secondary apparatus entirely. "If dey don't exist, dey seldom break and don't cost much!")
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"FBI" top end ported & relieved
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Chip & dyno tuning by Haibeck Automotive
SW headers, X-pipe, MF muffs

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Old 09-30-2021   #4
402Z
 
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Default Re: ZR1 Full Power Issue

Quote:
Originally Posted by Paul Workman View Post
I assume you checked to see if it has power to the connector and the connector itself is in good condition. If so, I'll give you mine or Ami's - IF either is still in the cars. (With a modification to the ECM "chip", you can run w/o the secondary apparatus entirely. "If dey don't exist, dey seldom break and don't cost much!")
Yep! Just checked the connector today and it read 11.7 volts with the car on in accessory mode. Guessing the pump just went out.. ordered a new one and it should be here tomorrow. Hopefully that'll be the fix!
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Old 09-30-2021   #5
Young1
 
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Default Re: ZR1 Full Power Issue

See Solutions at top of technical postings. See website zr1specialist.com. Use the search feature. This site is a host of info. I sent you a private message. Text me. I can get you through it.
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Old 09-30-2021   #6
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Default Re: ZR1 Full Power Issue

Your in good hands with Steve! Welcome and keep us posted.
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Old 09-30-2021   #7
Paul Workman
 
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Default Re: ZR1 Full Power Issue

Welp. Apparently, both (mine and Ami's) air pumps went to good homes. Sorry I couldn't pass one on to you.

P.
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90 #1202
"FBI" top end ported & relieved
Cam timing by "Pete the Greek"
Sans secondaries
Chip & dyno tuning by Haibeck Automotive
SW headers, X-pipe, MF muffs

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Old 10-05-2021   #8
Z51JEFF
 
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Default Re: ZR1 Full Power Issue

You can get a new OEM pump for about $125 shipped. I'll get some info in a few hours.
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Old 10-13-2021   #9
Matt B
 
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Default Re: ZR1 Full Power Issue

Hi Jeff, do you have an update on the OEM pumps?

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Old 10-19-2021   #10
JT ZR-Won
 
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Default Re: ZR1 Full Power Issue

The '90 ZR I had before this one experienced something very similar to what you described with yours. I only had the sputtering and hesitation with the valet key on full power. It turned out I had slightly clogged secondary injectors. I replaced all of them and the car ran perfect. Good luck and keep us posted.

Jay
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