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Old 11-25-2012   #1
CJ_ZR1
 
Join Date: Apr 2012
Location: Pineville, Louisiana
Posts: 57
Default Winter Project (Phase 1)

Well I guess you can call it a winter"ish" project due to the fact that here in Louisiana we get to drive our cars year around. This project started at the end of August and on the drive to garage where the project would be performed, she rolled 56k miles.



Phase 1:
Powder coating engine
FIC SS injectors
Stainless bolts
Secondaries removed
Charcoal system removed
Top end gasket set from Jerry's
Chip tune by Pete
And can't forget lots of cleaning

Engine before pic:



Let the tear down begin...



The pile of parts is growing...

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CJ Daniel

[B]1991[/B] ZR-1 #834 [COLOR=royalblue][B]Steel Blue Metallic/Steel Blue[/B][/COLOR]
[COLOR=red]Frank Approved ZR-1[/COLOR]

[SIZE=1]- Ported air horn, throttle body, plenum and injector housings (Tommy Morrison)[/SIZE]
[SIZE=1]- FIC SS Injectors / Nology hot wires / Screemin Deamin coils[/SIZE]
[SIZE=1]- Fluidyne aluminum radiator and 9 row aluminum oil cooler[/SIZE]
[SIZE=1]- 4.10 gears / Fidanza light weight flywheel / Hurst short throw shifter[/SIZE]
[SIZE=1]- Stainless Works long tube headers / Borla exhaust with x-pipe[/SIZE]
[SIZE=1]- DRM Coilovers / 32mm front 26mm rear sway bars[/SIZE]
[SIZE=1]- ASM bolt in 4 point roll bar[/SIZE]
[SIZE=1]- 93 ZR-1 Sawblades[/SIZE]

Last edited by CJ_ZR1; 11-26-2012 at 12:16 AM.
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Old 11-25-2012   #2
CJ_ZR1
 
Join Date: Apr 2012
Location: Pineville, Louisiana
Posts: 57
Default Re: Winter Project (Phase 1)

Secondary removal:



Pulling the butterfly shaft wasn't too bad once we cut a piece of metal pipe to about 1.5"; and used a nut, washer, and socket to pry the bearing out.





Freeze plug where butterfly shaft was located

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Old 11-25-2012   #3
CJ_ZR1
 
Join Date: Apr 2012
Location: Pineville, Louisiana
Posts: 57
Default Re: Winter Project (Phase 1)

While waiting for engine parts to return from powder coating, we had a chance to clean whole front end of the car.





Parts have arrived!





Had the stainless steel air box powder coated to match...

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Old 11-26-2012   #4
CJ_ZR1
 
Join Date: Apr 2012
Location: Pineville, Louisiana
Posts: 57
Default Re: Winter Project (Phase 1)

Phase 1 complete!
It took about 6 weeks from tear down to first start up. We changed oil and went for drive about 3 am Saturday morning, sleep 2 hrs and then headed to car show an hour away in Lafayette, LA. My Z ended up being selected 2nd in C4 category, 1st being a red/red 96 lt4 car (he had car super clean).









Group of 4 that drove down for show.



It was a long project but well worth it.
Many thanks to Daniel Mcguffee, Pete, Jerry at http://jerrysgaskets.com/ and Mike at http://www.thepowdercoater.com/

Phase 2 should be starting before Christmas:
DRM Coilovers
32mm front and 26 mm rear sway bars
R&D frame brace
__________________
CJ Daniel

[B]1991[/B] ZR-1 #834 [COLOR=royalblue][B]Steel Blue Metallic/Steel Blue[/B][/COLOR]
[COLOR=red]Frank Approved ZR-1[/COLOR]

[SIZE=1]- Ported air horn, throttle body, plenum and injector housings (Tommy Morrison)[/SIZE]
[SIZE=1]- FIC SS Injectors / Nology hot wires / Screemin Deamin coils[/SIZE]
[SIZE=1]- Fluidyne aluminum radiator and 9 row aluminum oil cooler[/SIZE]
[SIZE=1]- 4.10 gears / Fidanza light weight flywheel / Hurst short throw shifter[/SIZE]
[SIZE=1]- Stainless Works long tube headers / Borla exhaust with x-pipe[/SIZE]
[SIZE=1]- DRM Coilovers / 32mm front 26mm rear sway bars[/SIZE]
[SIZE=1]- ASM bolt in 4 point roll bar[/SIZE]
[SIZE=1]- 93 ZR-1 Sawblades[/SIZE]

Last edited by CJ_ZR1; 11-26-2012 at 12:15 AM.
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Old 11-26-2012   #5
Blue Flame Restorations
 
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Join Date: Feb 2010
Location: Pendleton, IN
Posts: 3,904
Default Re: Winter Project (Phase 1)

CJ, congrats on a job well done! Daniel is a great guy to have help, but you already knew that!

Can't beat Pete and Jerry. So many great people on the forum. Great to see the Brotherhood in action.

Beautiful Z, BTW.

Brett
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1990 ZR-1 #444 Convertible
1990 ZR-1 Black #966
1991 ZR-1 Quazar Blue #296
1957 Duntov SS Project
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Old 11-26-2012   #6
2ZR1S
 
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Location: Lubbock, TX
Posts: 79
Default Re: Winter Project (Phase 1)

CJ, man it looks good. Keep the pictures coming as the work progresses.
Thanks
Jon R
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Old 11-26-2012   #7
carter200
 
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Location: Texas
Posts: 2,431
Default Re: Winter Project (Phase 1)

Quote:
Originally Posted by CJ_ZR1 View Post
Phase 1 complete!
It took about 6 weeks from tear down to first start up. We changed oil and went for drive about 3 am Saturday morning, sleep 2 hrs and then headed to car show an hour away in Lafayette, LA. My Z ended up being selected 2nd in C4 category, 1st being a red/red 96 lt4 car (he had car super clean).






CJ,
You need a little CT Machining bling on that bad boy. Throttle body plates are in stock and coolant pipes can be a one day turnaround along with what ever else you want that I make or your imagination can produce. Nice looking job you did, Carter
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Old 11-26-2012   #8
Fully Vetted
 
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Location: Rockwall, Tx
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Default Re: Winter Project (Phase 1)

"Throttle Body Plates"...Do you mean the cover?
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1994 AB/Grey #141

430 RWHP/392 RWTQ

FBI Lyposuction / Secondaries relieved of duty / SW Long Tube Headers / Corsa Exhaust / FIC SS Injectors / MSD Coils / Lightweight Pulleys / Corey tuned
B & M Shifter / Aluminum Flywheel / Samco Hoses / Shelby Series One's / C4 No Flex Frame Stiffener

BBC - Bling By Carter:
Custom ZR-1 Center Caps / Custom Plenum Plate / Air Box Knobs / TB Cover / Oil Filter Cover
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Old 11-27-2012   #9
carter200
 
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Location: Texas
Posts: 2,431
Default Re: Winter Project (Phase 1)

CJ, I did NOT mean to hi-jack your post.
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Old 11-27-2012   #10
Fully Vetted
 
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Join Date: Sep 2012
Location: Rockwall, Tx
Posts: 1,510
Default Re: Winter Project (Phase 1)

I'll take the blame for the hijacking...

I need that TB plate. Do you have one with AB lettering instead of black?

BTW..I have a set of your ZR-1 center caps for my new CS wheels. Nice work!
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1994 AB/Grey #141

430 RWHP/392 RWTQ

FBI Lyposuction / Secondaries relieved of duty / SW Long Tube Headers / Corsa Exhaust / FIC SS Injectors / MSD Coils / Lightweight Pulleys / Corey tuned
B & M Shifter / Aluminum Flywheel / Samco Hoses / Shelby Series One's / C4 No Flex Frame Stiffener

BBC - Bling By Carter:
Custom ZR-1 Center Caps / Custom Plenum Plate / Air Box Knobs / TB Cover / Oil Filter Cover
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