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Old 08-31-2010   #1
QB93Z
 
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Default WMD - Clutch Work - 5 September in Westminster, MD

Hello from Westminster.

What a great weekend at Carlisle! We had 17 WAZOO ZR-1's at the show.

There will be a Westminster Maintenance Day on Sunday, 5 September.

Scheduled work so far is to replace the slipping clutch in Yun's 1994 and then troubleshoot and repair/replace the clutch in my 1993.

So it looks like two transmission pulls on the same day.

Come on by for the fun!!!

If anyone has any maintenance items they want to tackle, come on over.

We will be getting started early, 0730 (7:30AM).

If you need directions, give me a call.

Jim Voter
443-244-1347
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Old 09-01-2010   #2
ZR-1nce removed
 
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Default Re: WMD - Clutch Work - 5 September in Westminster, MD

I agree that Carlisle was a GREAT time and the WAZOO fellers were well represented.
I will be there at 0730 & I don't think 2 trans pulls in 1 day will be a problem at all!
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Old 09-01-2010   #3
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Default Re: WMD - Clutch Work - 5 September in Westminster, MD

I agree. Although for only a day for me, I had a great time.
What is happening to your tranny, Jim?
Will sort it out I am sure!
See you boys.
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Old 09-02-2010   #4
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Default Re: WMD - Clutch Work - 5 September in Westminster, MD

Yun, The clutch on my 1994 failed. Symptoms are pedal went to the floor like a clutch fluid leak. Upon refill of the resovoir, the clutch pedal has no movement. Probobly a broken fork or throwout bearing. We will see.

Jim
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Old 09-05-2010   #5
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Default Re: WMD - Clutch Work - 5 September in Westminster, MD

I can't stay too long, my niece has a b'day party at noon. But I'll be heading out in a bit to see some clutches!
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Old 09-05-2010   #6
QB93Z
 
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Default Re: WMD - Clutch Work - 5 September in Westminster, MD

WMD was a success. We finished Yun's clutch repalcement by 3 PM and then replaced the throwout bearing in my car in 2 1/2 hours.

Both cars running great!

Jim
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Old 09-05-2010   #7
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Default Re: WMD - Clutch Work - 5 September in Westminster, MD

Jim,
A full days work I'm sure.
Sorry I could not join you guys.
What failed on the old throwout bearing?

Phil
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Old 09-06-2010   #8
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Default Re: WMD - Clutch Work - 5 September in Westminster, MD

Quote:
Originally Posted by Jagdpanzer View Post
Jim,
A full days work I'm sure.
Sorry I could not join you guys.
What failed on the old throwout bearing?

Phil
The throwout bearing failed at the flared flange that holds the whole thing together.

Here is the failed throwout bearing spread out to show the parts:



This is the flared piece that broke off:


All of the parts shown stayed on the input shaft. The only piece that was missing is the spring clip/ring that positions the throwout bearing during assembly. There were a lot of scratches on the block, the flywheel, the clutch and the bell housing. We believe that the spring clip was ground to dust, and exited through the valley drain hole.

Is this the same failure that occurred on your clutch recently?

Jim
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Old 09-06-2010   #9
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Default Re: WMD - Clutch Work - 5 September in Westminster, MD

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Originally Posted by QB93Z View Post
Is this the same failure that occurred on your clutch recently?

Jim
That throwout bearing really shyt the bed!
All mine did was break off one of the retainer tabs which allowed the retainer ring to fly off and rattle around in the bellhousing until became hung up on the clutch fork.

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Old 09-06-2010   #10
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Default Re: WMD - Clutch Work - 5 September in Westminster, MD

Quote:
Originally Posted by QB93Z View Post
WMD was a success. We finished Yun's clutch repalcement by 3 PM and then replaced the throwout bearing in my car in 2 1/2 hours.

Both cars running great!

Jim
Wow! Seemed like a heck of a task to get two transmissions dropped out and replaced in one day, but obviously the right guys were on the job.

And it was cool seeing that Goat. Maybe I'm from the wrong generation, because I can't imagine owning and driving something like that, but they sure are cool to see and hear. And that one looked and sounded great!
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