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Old 09-10-2009   #1
bdw18_123
 
Join Date: Apr 2009
Location: Prather, CA
Posts: 809
Cool My '90 ZR-1 project update thread

Thought I'd start a new thread and post updates and pictures as I progress. Go to this link to for the beginnings of this project:

http://www.zr1.net/forum/showthread....ight=bdw18_123


I'm still in the 'cleaning everything real good' stage, which is turning out to be a very large project just by itself. I just can't stand putting something back together dirty, even if it takes a lot of work to get it clean.

The previous owner replaced the fuel injectors, but I didn't know where he got them from. Then I happened to look in the bag of the old, original injectors and I found these:



Which was a pleasant surprise as I have heard nothing but glowing reviews about FIC, so I know the injectors are good quality.


Here are a few before and after clean-up pics:

Fuel injector rails & IH's before


Fuel injectors & rails after (also installed the new fuel pressure regulator, which came with the car)


IH assemblies after


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[IMG]http://i13.photobucket.com/albums/a292/bdw18_123/_zr1netforumsigphoto.jpg[/IMG][B]

1990 Corvette ZR-1 [/B][I]
White/Flame Red, #2299, mostly stock, 144K miles.[/I]
-Cams timed to the '93-'95 405HP LT5 stock timing.
-IAT sensor relocated to below front bumper.
-Haibeck hoops installed in airduct.
-OBX cat-back exhaust.
[COLOR=DarkRed][B](SOLD - December 2012 [/B][/COLOR][COLOR=DarkRed][B]:hello:)[/B][/COLOR]

1993 Corvette Coupe
Black/Black, 6-speed
(SOLD - October 2009 :hello:)

Last edited by bdw18_123; 04-23-2010 at 11:13 PM.
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Old 09-10-2009   #2
bdw18_123
 
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Location: Prather, CA
Posts: 809
Default Re: My '90 ZR-1 project update thread

Plenum, throttle body & airhorn before


Plenum after


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[IMG]http://i13.photobucket.com/albums/a292/bdw18_123/_zr1netforumsigphoto.jpg[/IMG][B]

1990 Corvette ZR-1 [/B][I]
White/Flame Red, #2299, mostly stock, 144K miles.[/I]
-Cams timed to the '93-'95 405HP LT5 stock timing.
-IAT sensor relocated to below front bumper.
-Haibeck hoops installed in airduct.
-OBX cat-back exhaust.
[COLOR=DarkRed][B](SOLD - December 2012 [/B][/COLOR][COLOR=DarkRed][B]:hello:)[/B][/COLOR]

1993 Corvette Coupe
Black/Black, 6-speed
(SOLD - October 2009 :hello:)

Last edited by bdw18_123; 04-25-2010 at 12:58 AM.
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Old 09-10-2009   #3
bdw18_123
 
Join Date: Apr 2009
Location: Prather, CA
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Default Re: My '90 ZR-1 project update thread

Throttle body & airhorn after




Alternator before


Alternator after (I painted the aluminum case halves with paint that imitates new cast aluminum look, cleaned interior of alternator also)




The plenum, IH's & airhorn/throttle body cleaned up pretty good. There are some stains I can't get out and the top of the throttle body has an area where the coating is missing, but they look much better than before.

That's it for now.
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[IMG]http://i13.photobucket.com/albums/a292/bdw18_123/_zr1netforumsigphoto.jpg[/IMG][B]

1990 Corvette ZR-1 [/B][I]
White/Flame Red, #2299, mostly stock, 144K miles.[/I]
-Cams timed to the '93-'95 405HP LT5 stock timing.
-IAT sensor relocated to below front bumper.
-Haibeck hoops installed in airduct.
-OBX cat-back exhaust.
[COLOR=DarkRed][B](SOLD - December 2012 [/B][/COLOR][COLOR=DarkRed][B]:hello:)[/B][/COLOR]

1993 Corvette Coupe
Black/Black, 6-speed
(SOLD - October 2009 :hello:)

Last edited by bdw18_123; 09-10-2009 at 03:09 AM.
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Old 09-10-2009   #4
jonszr1
 
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Location: lone pine and mammoth lakes
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Default Re: My '90 ZR-1 project update thread

nice work . did you have to put the heads back on it ? wasnt sure of the shape it was in when you got her ???
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Old 09-10-2009   #5
bdw18_123
 
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Default Re: My '90 ZR-1 project update thread

Jon, go to this link for the whole story from the beginning:

http://www.zr1.net/forum/showthread....ight=bdw18_123
__________________
[IMG]http://i13.photobucket.com/albums/a292/bdw18_123/_zr1netforumsigphoto.jpg[/IMG][B]

1990 Corvette ZR-1 [/B][I]
White/Flame Red, #2299, mostly stock, 144K miles.[/I]
-Cams timed to the '93-'95 405HP LT5 stock timing.
-IAT sensor relocated to below front bumper.
-Haibeck hoops installed in airduct.
-OBX cat-back exhaust.
[COLOR=DarkRed][B](SOLD - December 2012 [/B][/COLOR][COLOR=DarkRed][B]:hello:)[/B][/COLOR]

1993 Corvette Coupe
Black/Black, 6-speed
(SOLD - October 2009 :hello:)

Last edited by bdw18_123; 04-23-2010 at 10:51 PM.
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Old 09-10-2009   #6
tccrab
 
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Default Re: My '90 ZR-1 project update thread

Ben:

Looks like she's cleaning up really nice.


One small thing though...
There is a ring of special sealant called "DAG" around the blades of the throttle body that seals the blades and helps with the idle.
Hopefully, you accidentally didn't clean it off too...
http://www.zr1netregistry.com/forum/...32&postcount=9


TomC
"Crabs"
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Old 03-23-2010   #7
Jeffvette
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Default Re: My '90 ZR-1 project update thread

New heater core is relatively cheap. The install is what sucks. You still have a lot to remove to get to it.

Keep making progress. Just don't let it go dormant for along period of time.
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Old 03-23-2010   #8
JThomas
 
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Default Re: My '90 ZR-1 project update thread

That makes my head hurt just looking at all of those parts. I can only offer encouragement.

Keep up the good work, there's an end to that project someday.
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1991 ZR-1 Melon Copper Metallic/Black
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Old 04-26-2010   #9
A26B
 
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Default Re: My '90 ZR-1 project update thread

Heck of a job Ben!!
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Old 04-26-2010   #10
bdw18_123
 
Join Date: Apr 2009
Location: Prather, CA
Posts: 809
Default Re: My '90 ZR-1 project update thread

Continued work on the dash pad. Part of the hold down tab above the headlight switch assembly was broken...




...so I cut out a small piece of thin aluminum sheet metal, drilled pilot holes in the remaining part of the plastic and attached the aluminum with screws (I have scraps of aluminum sheet metal from when I used to work on aircraft).




After I cleaned and detailed the dash pad (including the carpet section) & gauges surround piece, I reinstalled them.




Windshield interior pieces have also been cleaned & detailed.




Cleaned and reinstalled DIC & A/C control head.




Cleaned and reinstalled headlight switch assembly.

__________________
[IMG]http://i13.photobucket.com/albums/a292/bdw18_123/_zr1netforumsigphoto.jpg[/IMG][B]

1990 Corvette ZR-1 [/B][I]
White/Flame Red, #2299, mostly stock, 144K miles.[/I]
-Cams timed to the '93-'95 405HP LT5 stock timing.
-IAT sensor relocated to below front bumper.
-Haibeck hoops installed in airduct.
-OBX cat-back exhaust.
[COLOR=DarkRed][B](SOLD - December 2012 [/B][/COLOR][COLOR=DarkRed][B]:hello:)[/B][/COLOR]

1993 Corvette Coupe
Black/Black, 6-speed
(SOLD - October 2009 :hello:)
bdw18_123 is offline   Reply With Quote
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