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Old 01-15-2012   #1
Shrek
 
Join Date: Sep 2010
Location: Currituck, NC
Posts: 246
Default OBX Install Minor Issues

Test fitting the headers today and only had two small issues.

1) Need a O2 sensor extension for the passenger side. Got one...Thanks Ted

2) #1 tube making contact with steering shaft. Need to dimple a tad!

View from the bottom.






View from the top.

Last edited by Shrek; 01-21-2012 at 08:30 PM.
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Old 01-16-2012   #2
Shrek
 
Join Date: Sep 2010
Location: Currituck, NC
Posts: 246
Default Re: OBX Install Minor Issues

After a good nights sleep, I have a thought! Wonder if I can loosen the single nut on each motor mount perch and pry the motor over enough to clear it. Just need to see how much room I have between the passenger header and the frame. I seem to recall about a half inch while I was test fitting them yesterday.
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Old 01-16-2012   #3
VetteMed
 
Join Date: Mar 2009
Location: Orlando, FL
Posts: 1,828
Default Re: OBX Install Minor Issues

Marc Haibeck sells O2 extensions for a reasonable price.

My Jeal headers contact the steering shaft. I improved (though did not cure) the situation by using a couple of alignment shims under the driver's side motor mount. Loosen the lower mount bolts, jack up driver's side, slip shims in, tighten bolts, drive car to let mounts settle.

I did not cure the issue; on right turns the shaft still rubs on the #1 primary tube. I plan to add another shim the next time I have the car up in the air again.
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2004 Z06/Z16 LeMans Commemorative Edition
1991 ZR-1 #302 White/Gray (sold)
1991 ZR-1 #1147 Red/Saddle (sold)
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Old 01-19-2012   #4
Shrek
 
Join Date: Sep 2010
Location: Currituck, NC
Posts: 246
Default Re: OBX Install Minor Issues

Lifting was not an option! I dropped the angle braces and the mounts are all the way to the right in the slots, so no more adjustment that way. I was able to dimple the tube, well actually more of a crease than a dimple, and all is good.
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Old 01-19-2012   #5
secondchance
 
Join Date: Aug 2006
Location: McLean, VA
Posts: 3,723
Default Re: OBX Install Minor Issues

Quote:
Originally Posted by Shrek View Post
Lifting was not an option! I dropped the angle braces and the mounts are all the way to the right in the slots, so no more adjustment that way. I was able to dimple the tube, well actually more of a crease than a dimple, and all is good.
Glad to to hear you got it sorted out. These cars must have some production variations. Interesting that mine bolted up w/ no rubbing against steering shaft.
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Old 01-20-2012   #6
VetteMed
 
Join Date: Mar 2009
Location: Orlando, FL
Posts: 1,828
Default Re: OBX Install Minor Issues

Shrek, did you dimple the header tube while installed on the motor? Or did you remove and dimple it?
__________________
2004 Z06/Z16 LeMans Commemorative Edition
1991 ZR-1 #302 White/Gray (sold)
1991 ZR-1 #1147 Red/Saddle (sold)
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Old 01-20-2012   #7
Shrek
 
Join Date: Sep 2010
Location: Currituck, NC
Posts: 246
Default Re: OBX Install Minor Issues

Quote:
Originally Posted by VetteMed View Post
Shrek, did you dimple the header tube while installed on the motor? Or did you remove and dimple it?
I marked it, removed it, then creased it using a press brake at the shop where I work.
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Old 01-21-2012   #8
TCurtner
 
Join Date: Oct 2008
Location: Townsend, TN
Posts: 49
Default Re: OBX Install Minor Issues

Quote:
Originally Posted by Shrek View Post
I marked it, removed it, then creased it using a press brake at the shop where I work.

So...how do they perform? I want to do the same for my '91 Z.
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Old 01-21-2012   #9
Shrek
 
Join Date: Sep 2010
Location: Currituck, NC
Posts: 246
Default Re: OBX Install Minor Issues

Quote:
Originally Posted by TCurtner View Post
So...how do they perform? I want to do the same for my '91 Z.
Won't know for a couple of weeks. Soon as it's back on the ground and running, we're going straight to the dyno. I'll post my impressions then!
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Old 01-21-2012   #10
sammy
 
Join Date: Jun 2010
Location: back in lone pine
Posts: 591
Default Re: OBX Install Minor Issues

did you also change the exhaust when you did the headers ? do you have before dyno runs so you can see the improvement ?
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