ZR-1 Net Registry Forums  

Go Back   ZR-1 Net Registry Forums > C4 ZR-1 > C4 ZR-1 Technical Postings

Reply
 
Thread Tools Display Modes
Old 01-11-2012   #1
RHanselman
 
RHanselman's Avatar
 
Join Date: Jul 2005
Location: Cresson, TX
Posts: 970
Default Dreaded Fuel Pump Failure (I think...)

Here's the symptoms:

Cold start runs like a champ until she warms up. After reaching temp she won't rev over idle and then eventually stalls. I think it's the dreaded fuel pump failure.

Are there any temp fixes to bring her home? Any other possibilities?

Cheers,
RH
__________________
Ron Hanselman
Founding Member #80
CM Lifetime Member #1093

1991 #383 Twin Turbo
1993 #099 Ruby, Jeal 368 w/Snake Skinner body
1961 White with Red Int
RHanselman is offline   Reply With Quote
Old 01-11-2012   #2
Pete
 
Pete's Avatar
 
Join Date: Dec 2003
Location: Chicagoland,IL
Posts: 2,679
Default Re: Dreaded Fuel Pump Failure (I think...)

Swap out the 2 pumps inside the tank.
If the secondary pump might still have some life in her,at least enough to get you home.
or
If you don't have tools.
get a thick gage wire and hot wire the fuel pumps test plug on the main harness under the hood to the battery.
Just make sure you unplug it everytime you shut her down.

Pete
__________________
'91 #1635 PoloGreen 350 LT5
11.09 @ 129.27
11.04 @ 128.86
474RWHP 400RWTQ
http://www.youtube.com/watch?v=SFNFOhGGlR4
http://www.youtube.com/watch?v=ZlRIOMwaDYY
https://sites.google.com/site/peteszr1garage
Pete is offline   Reply With Quote
Old 01-11-2012   #3
GOLDCYLON
 
GOLDCYLON's Avatar
 
Join Date: May 2007
Location: Peoria, AZ
Posts: 9,155
Default Re: Dreaded Fuel Pump Failure (I think...)

Quote:
Originally Posted by Pete View Post
Swap out the 2 pumps inside the tank.
If the secondary pump might still have some life in her,at least enough to get you home.
or
If you don't have tools.
get a thick gage wire and hot wire the fuel pumps test plug on the main harness under the hood to the battery.
Just make sure you unplug it everytime you shut her down.

Pete

What Pete said primary fuel pump failure once it goes out of factory loop it dies. Swap em to verify. Also while you are there dont forget to replace the fuel filter on the passenger door rail side.
__________________
GOLDCYLON - 91 ZR-1 #2014
GOLDCYLON - 90 ZR-1 #2794, 4L60e (Formerly Schrade's)

GOLDCYLON - 11 CTS-V


Arizona State Director




91 WHITE/BLACK #2014. 380 P&P&PCed,Ported Heads, Jeal Long tubes, Corsa Exhaust/FIKSE FM-5s /LED TLs, LED Headlights, Front Wilwood 6 piston narrowlite calipers and rear Wilwood caliper street shop mod,CNCed Coolant Pipes,TPI Cvr,Filter cover,Stainless Bolts, DRM/DOM PROM /ZFDOC mod build #102,DRLs,BMAD with stainless Debris Screen,Coplan Air Blaster, Pioneer APP Radio 4,Brey-Krause HB,Sub Bar,Fire extinguisher seat mount,DRM Coilovers,LEDs everywhere,Compass mirror (orange),V1 DIC hidden display, Homelink sun visor, Carbon Fiber top x3 and APSIS Carbon Fiber interior, APSIS CF Steering Wheel/NAPA Leather, Banski trailing arms, Guldstrand front suspension,urethane bushings from Prothane (total suspension) ZFDoc drive shaft safety loop, raptor shift light (orange),AO engineering louver front plate, Console seat cushion, 96CE seats with black custom Sheepskins, ss billet catch can,Viper remote entry/alarm,Cragar Rear Louvers,LED side louver lights, Dewitts Radiator with SPAL fans and a Woods 160 T-Stat

90 RED/BLACK #2794. 4L60e Automatic Stage V by RPM Transmission, TCI Dedicated TCM, OBX Stainless Headers, Corsa Exhaust, SAN Secondaries and Haibeck PROM, Exotic Muscle Coil overs, LED Interior Lights, LED Tail Lights, LED Headlights, 94 Sport seats with black custom Sheepskins , Cragar rear louvers, GS Front calipers, Banski Trailing arms, APSIS Carbon Fiber steering wheel, Front and Rear Baer Eradispeeds, DRLs, Guldstrand front suspension,urethane bushings from Prothane (total suspension), Dewitt's Raditor with Dual SPAL fans and a Haibeck 170 T-Stat

11 RED/GREY CTS-V
GOLDCYLON is offline   Reply With Quote
Old 01-11-2012   #4
RHanselman
 
RHanselman's Avatar
 
Join Date: Jul 2005
Location: Cresson, TX
Posts: 970
Default Re: Dreaded Fuel Pump Failure (I think...)

Quote:
Originally Posted by Pete View Post
Swap out the 2 pumps inside the tank.
If the secondary pump might still have some life in her,at least enough to get you home.
or
If you don't have tools.
get a thick gage wire and hot wire the fuel pumps test plug on the main harness under the hood to the battery.
Just make sure you unplug it everytime you shut her down.

Pete
Man I've been out of the game too long. Forgot all about the test pulg!

Thanks Pete!
__________________
Ron Hanselman
Founding Member #80
CM Lifetime Member #1093

1991 #383 Twin Turbo
1993 #099 Ruby, Jeal 368 w/Snake Skinner body
1961 White with Red Int
RHanselman is offline   Reply With Quote
Old 01-11-2012   #5
lbszr
 
lbszr's Avatar
 
Join Date: Nov 2006
Location: dayton,ohio
Posts: 425
Default Re: Dreaded Fuel Pump Failure (I think...)

Quote:
Originally Posted by RHanselman View Post
Man I've been out of the game too long. Forgot all about the test pulg!
When the engine is running, the fp1 relay is not relaxed and will prevent the test plug from powering either pump. This threw me for a loop when mine did the same thing, cause I tried using the test plug.

Jump/swapping wires at the plug at the top of the tank C450, the grey and DK GRN/Wht would make the #2 pump run, or take the aux fuse out of #2 on the passenger side and jumper there, but that's hard to get to for seeing the right wire to jump.
__________________
[FONT=Comic Sans MS][COLOR=red]"I wanna go fast!!"[/COLOR][/FONT]
[FONT=Comic Sans MS][COLOR=#ff0000]-- Ricky Bobby[/COLOR][/FONT]
lbszr is offline   Reply With Quote
Old 01-13-2012   #6
RHanselman
 
RHanselman's Avatar
 
Join Date: Jul 2005
Location: Cresson, TX
Posts: 970
Default Re: Dreaded Fuel Pump Failure (I think...)

I've been working the past few days and haven't had time to do any testing. I was able to get the driver that dropped her at the terminal to drop it at my house so she's home... I'll take a closer look this weekend. Also, I'm sure I can look it up but does anyone know the GM Suburban numbers I need to replace these with?

Thanks,
Ron
RHanselman is offline   Reply With Quote
Old 01-13-2012   #7
Pete
 
Pete's Avatar
 
Join Date: Dec 2003
Location: Chicagoland,IL
Posts: 2,679
Default Re: Dreaded Fuel Pump Failure (I think...)

Pretty sure this is it.
1996 2500 Chevy Suburban 7.4L and 1995 Corvette LT1 use same pump.
If you look up 1995 ZR-1 it shows the pumps AC Delco #19180770 X 2

http://rockauto.com/catalog/raframecatalog.php

As you know you will need 2 of them.

Pete
__________________
'91 #1635 PoloGreen 350 LT5
11.09 @ 129.27
11.04 @ 128.86
474RWHP 400RWTQ
http://www.youtube.com/watch?v=SFNFOhGGlR4
http://www.youtube.com/watch?v=ZlRIOMwaDYY
https://sites.google.com/site/peteszr1garage

Last edited by Pete; 01-13-2012 at 02:20 AM.
Pete is offline   Reply With Quote
Old 01-11-2012   #8
-=Jeff=-
 
-=Jeff=-'s Avatar
 
Join Date: Jul 2007
Location: Bartlett, IL
Posts: 7,169
Default Re: Dreaded Fuel Pump Failure (I think...)

So is there any rhyme or reason that a pump fails?

My 90 has 65K and as far as I know the pumps are still original, but yet Toyvet had to replace his pumps on a 23K mile 90 a few years back.

Maybe I need to do it for piece of mind
__________________
1990 Corvette ZR-1 #1051
Watson Headers (2" Primary) - Flowmaster Cats - Borla Catback
Late Model IH - Plenum
Coilovers - 4.10s
Custom Interior
NCM Lifetime Member #978
-=Jeff=- is offline   Reply With Quote
Old 01-11-2012   #9
GOLDCYLON
 
GOLDCYLON's Avatar
 
Join Date: May 2007
Location: Peoria, AZ
Posts: 9,155
Default Re: Dreaded Fuel Pump Failure (I think...)

Quote:
Originally Posted by -=Jeff=- View Post
So is there any rhyme or reason that a pump fails?

My 90 has 65K and as far as I know the pumps are still original, but yet Toyvet had to replace his pumps on a 23K mile 90 a few years back.

Maybe I need to do it for piece of mind
I Duno -=JEFF=- however I dont ever leave my car fall below half tank full while in town. This is one of those I will fix it when I get there issues and I have a complete assemply with new pumps already in the parts crib. If you think about it with GM giving us two pumps you can limp home on one.

My theory is a lot of folks race our cars on the track (Yeah duh) but to save a few pounds very little gas is normally in the car as it heads down the track. I think this adds to the premature pump failure issue. Ownership may be a big factor. More heat load on the pump and with less fuel in the tanks its sucking up all the nasties in the tank which ='s failure. just my thoughts as a possible reason.
__________________
GOLDCYLON - 91 ZR-1 #2014
GOLDCYLON - 90 ZR-1 #2794, 4L60e (Formerly Schrade's)

GOLDCYLON - 11 CTS-V


Arizona State Director




91 WHITE/BLACK #2014. 380 P&P&PCed,Ported Heads, Jeal Long tubes, Corsa Exhaust/FIKSE FM-5s /LED TLs, LED Headlights, Front Wilwood 6 piston narrowlite calipers and rear Wilwood caliper street shop mod,CNCed Coolant Pipes,TPI Cvr,Filter cover,Stainless Bolts, DRM/DOM PROM /ZFDOC mod build #102,DRLs,BMAD with stainless Debris Screen,Coplan Air Blaster, Pioneer APP Radio 4,Brey-Krause HB,Sub Bar,Fire extinguisher seat mount,DRM Coilovers,LEDs everywhere,Compass mirror (orange),V1 DIC hidden display, Homelink sun visor, Carbon Fiber top x3 and APSIS Carbon Fiber interior, APSIS CF Steering Wheel/NAPA Leather, Banski trailing arms, Guldstrand front suspension,urethane bushings from Prothane (total suspension) ZFDoc drive shaft safety loop, raptor shift light (orange),AO engineering louver front plate, Console seat cushion, 96CE seats with black custom Sheepskins, ss billet catch can,Viper remote entry/alarm,Cragar Rear Louvers,LED side louver lights, Dewitts Radiator with SPAL fans and a Woods 160 T-Stat

90 RED/BLACK #2794. 4L60e Automatic Stage V by RPM Transmission, TCI Dedicated TCM, OBX Stainless Headers, Corsa Exhaust, SAN Secondaries and Haibeck PROM, Exotic Muscle Coil overs, LED Interior Lights, LED Tail Lights, LED Headlights, 94 Sport seats with black custom Sheepskins , Cragar rear louvers, GS Front calipers, Banski Trailing arms, APSIS Carbon Fiber steering wheel, Front and Rear Baer Eradispeeds, DRLs, Guldstrand front suspension,urethane bushings from Prothane (total suspension), Dewitt's Raditor with Dual SPAL fans and a Haibeck 170 T-Stat

11 RED/GREY CTS-V

Last edited by GOLDCYLON; 01-11-2012 at 12:08 PM.
GOLDCYLON is offline   Reply With Quote
Old 01-11-2012   #10
-=Jeff=-
 
-=Jeff=-'s Avatar
 
Join Date: Jul 2007
Location: Bartlett, IL
Posts: 7,169
Default Re: Dreaded Fuel Pump Failure (I think...)

Quote:
Originally Posted by GOLDCYLON View Post
I Duno -=JEFF=- however I dont ever leave my car fall below half tank full while in town. This is one of those I will fix it when I get there issues and I have a complete assemply with new pumps already in the parts crib. If you think about it with GM giving us two pumps you can limp home on one.

My theory is a lot of folks race our cars on the track (Yeah duh) but to save a few pounds very little gas is normally in the car as it heads down the track. I think this adds to the premature pump failure issue. Ownership may be a big factor. More heat load on the pump and with less fuel in the tanks its sucking up all the nasties in the tank which ='s failure. just my thoughts as a possible reason.
Yeah I don't have an assembly on hand and would almost want to make a quick harness to keep in the car for the just in case instance. I might just do the Vettemed replacement method with the Bosch pumps he used and be done with it.

I swapped the pump on my 89 at 90K+ miles
__________________
1990 Corvette ZR-1 #1051
Watson Headers (2" Primary) - Flowmaster Cats - Borla Catback
Late Model IH - Plenum
Coilovers - 4.10s
Custom Interior
NCM Lifetime Member #978
-=Jeff=- is offline   Reply With Quote
Reply

Thread Tools
Display Modes

Posting Rules
You may not post new threads
You may not post replies
You may not post attachments
You may not edit your posts

BB code is On
Smilies are On
[IMG] code is On
HTML code is Off

Forum Jump


All times are GMT -4. The time now is 11:37 AM.


Powered by vBulletin® Version 3.8.11
Copyright ©2000 - 2024, vBulletin Solutions Inc.
Copyright ZR-1 Net Registry 2020