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05-22-2013 | #1 |
Join Date: Jan 2004
Location: Enterprise, Alabama
Posts: 352
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Tony D's Project corner (Oil catch cans) Part 2
Below is both catch cans mocked up but not fully connected.
Finished oil catch can assembly. From my testing which is not visible in the photos. I hooked up an evac system on the exhaust to pull vacuum to the canisters. I used a vacuum/boost gauge to test my work. What I found is that the exhaust system pulled about 3# of vacuum at idle and part throttle and at WOT created +1 psi of pressure. The mufflers created enough back pressure to render the exhaust as a viable source of vacuum at WOT. I was looking for a vacuum source at WOT because when at WOT the intake is no longer pulling vacuum and crank case pressure will build. Test 2 - I decided to just use intake vacuum as my source and found that it was sufficient enough for the entire power range. I had created extra crank case breathing room when I installed the two oil separator canisters. I found out that this trip to BG only used 1/2 quart of oil to and from. Last year I had used 1 quart up there and 1 quart back. That is a 864 mi trip for me. The results are positive for me being that the crank case cannot any longer get pressurized under any condition. I believe everyone would benefit from such a device.
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Tony Davila (Projects) Water Meth: http://www.zr1.net/forum/showthread.php?t=19422 Exhaust cut outs: http://www.zr1.net/forum/showthread.php?t=22689 Auxiliary 12V install: http://www.zr1.net/forum/showthread.php?t=22878 Auxiliary pusher fan install: http://www.zr1.net/forum/showthread.php?t=22859 Oil Catch can Project: http://www.zr1.net/forum/showthread.php?t=20320 Last edited by Tony Davila; 05-23-2013 at 12:12 AM. |
05-22-2013 | #2 |
Join Date: Sep 2012
Location: Rockwall, Tx
Posts: 1,510
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Re: Tony D's Project corner (Oil catch cans) Part 2
Excellent write up, Tony. Thank you for this. And great pics as well. Tell me, were your headers already wrapped or did you do that to help protect the OCC?
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_________________ 1994 AB/Grey #141 430 RWHP/392 RWTQ FBI Lyposuction / Secondaries relieved of duty / SW Long Tube Headers / Corsa Exhaust / FIC SS Injectors / MSD Coils / Lightweight Pulleys / Corey tuned B & M Shifter / Aluminum Flywheel / Samco Hoses / Shelby Series One's / C4 No Flex Frame Stiffener BBC - Bling By Carter: Custom ZR-1 Center Caps / Custom Plenum Plate / Air Box Knobs / TB Cover / Oil Filter Cover |
05-22-2013 | #3 | |
Join Date: Jan 2004
Location: Enterprise, Alabama
Posts: 352
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Re: Tony D's Project corner (Oil catch cans) Part 2
Quote:
I was just being extra careful with the canisters.
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Tony Davila (Projects) Water Meth: http://www.zr1.net/forum/showthread.php?t=19422 Exhaust cut outs: http://www.zr1.net/forum/showthread.php?t=22689 Auxiliary 12V install: http://www.zr1.net/forum/showthread.php?t=22878 Auxiliary pusher fan install: http://www.zr1.net/forum/showthread.php?t=22859 Oil Catch can Project: http://www.zr1.net/forum/showthread.php?t=20320 |
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05-23-2013 | #4 |
Join Date: Jul 2007
Location: Bartlett, IL
Posts: 7,169
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Re: Tony D's Project corner (Oil catch cans) Part 2
So how are the 2 ports connected on the canister? Meaning where are they exactly plumbed to?
The clear tube with the John Guest fittings.. What is that for? Where/how is the exhaust connected to the cans Cool project
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1990 Corvette ZR-1 #1051 Watson Headers (2" Primary) - Flowmaster Cats - Borla Catback Late Model IH - Plenum Coilovers - 4.10s Custom Interior NCM Lifetime Member #978 |
05-23-2013 | #5 | |
Join Date: Jan 2004
Location: Enterprise, Alabama
Posts: 352
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Re: Tony D's Project corner (Oil catch cans) Part 2
Quote:
Upper port goes to vacuum source, i.e. intake manifold. Second upper port is my test port for vacuum/boost gauge. The bottom port goes to the injector housing vent port. This is where the excess crank case ventilation comes from and aerated oil mist. The clear tube with the John Guest fittings.. What is that for? It is so you can tell when it is time to dump excess oil out of the canister. Where/how is the exhaust connected to the cans The canisters are not connected to the exhaust now, that was just an experiment. I wanted to know if the exhaust system could create a vacuum source when at WOT, the answer is no...
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Tony Davila (Projects) Water Meth: http://www.zr1.net/forum/showthread.php?t=19422 Exhaust cut outs: http://www.zr1.net/forum/showthread.php?t=22689 Auxiliary 12V install: http://www.zr1.net/forum/showthread.php?t=22878 Auxiliary pusher fan install: http://www.zr1.net/forum/showthread.php?t=22859 Oil Catch can Project: http://www.zr1.net/forum/showthread.php?t=20320 Last edited by Tony Davila; 05-23-2013 at 01:08 AM. |
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05-23-2013 | #6 |
Join Date: Jul 2007
Location: Bartlett, IL
Posts: 7,169
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Re: Tony D's Project corner (Oil catch cans) Part 2
I assume you are still using the PCV Valves?
If I recall, OEM the tube come out of the IH and then through 2 PCV in parallel, then to the Plenum for vacuum.. so which side of the PCVs are the cans on? Thanks
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1990 Corvette ZR-1 #1051 Watson Headers (2" Primary) - Flowmaster Cats - Borla Catback Late Model IH - Plenum Coilovers - 4.10s Custom Interior NCM Lifetime Member #978 |
05-23-2013 | #7 |
Join Date: Aug 2005
Location: Northridge, CA
Posts: 1,461
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Re: Tony D's Project corner (Oil catch cans) Part 2
Tony:
Very cool custom car! How did you secure the ends of the header heat wrap? Next: a write up about your meth system. |
05-23-2013 | #8 | |
Join Date: Jan 2004
Location: Enterprise, Alabama
Posts: 352
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Re: Tony D's Project corner (Oil catch cans) Part 2
Quote:
I already did a write up on my water/meth injection.
__________________
Tony Davila (Projects) Water Meth: http://www.zr1.net/forum/showthread.php?t=19422 Exhaust cut outs: http://www.zr1.net/forum/showthread.php?t=22689 Auxiliary 12V install: http://www.zr1.net/forum/showthread.php?t=22878 Auxiliary pusher fan install: http://www.zr1.net/forum/showthread.php?t=22859 Oil Catch can Project: http://www.zr1.net/forum/showthread.php?t=20320 |
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05-23-2013 | #9 | |
Join Date: Jan 2004
Location: Enterprise, Alabama
Posts: 352
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Re: Tony D's Project corner (Oil catch cans) Part 2
Quote:
They are installed in this manner - Intake vacuum line - hose- PVC- hose- canister. Vacuum from the intake pulls from the top of the canisters which then pulls from the inside of the canister then from the bottom port which is attached to the injector housing. I don't really think I need them anymore but I must research more on that subject.
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Tony Davila (Projects) Water Meth: http://www.zr1.net/forum/showthread.php?t=19422 Exhaust cut outs: http://www.zr1.net/forum/showthread.php?t=22689 Auxiliary 12V install: http://www.zr1.net/forum/showthread.php?t=22878 Auxiliary pusher fan install: http://www.zr1.net/forum/showthread.php?t=22859 Oil Catch can Project: http://www.zr1.net/forum/showthread.php?t=20320 Last edited by Tony Davila; 05-23-2013 at 09:14 PM. |
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05-23-2013 | #10 |
Join Date: May 2010
Location: Japan
Posts: 3,581
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Re: Tony D's Project corner (Oil catch cans) Part 2
Thanks for sharing Tony. You do great, detailed work and I might wrap my headers too after seeing yours. By the way, you have one of my favorite all time Zs.
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Craig "ZR-1 NO KA 'OI" "ZR-1 ICHIBAN" 1995 #228 Black/Black with Dunn Heads ZR-1 owner since September 2003 ZR-1 Net Registry Founding Member #0074 NCM Lifetime Member #2048 |
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