Quote:
Originally Posted by Paul Workman
The new throwout bearing has a nylon insert which slides over the spline closely, but with a (very thin) smear of grease on the spline, it will not be impeded by the insert, I found.
Be sure to reinstall the spacer plates; the one between the block and the clutch housing, and the one between the trans and the clutch housing, and be sure there is no corrosion buildup on the mating surfaces, or that the plates do not have any kinks or ripples along the mating surfaces. Otherwise, you'll be tearing it all out again to get it right, possibly after replacing the input bearing again...Just a thought! 
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My "new" throwout bearing had a plastic bushing that was 0.020" smaller than the nose of the transmission. Not the splines, but the surface the bearing rides on. I tried having my son push the clutch in, and had my foot against the rear of the transmission. No luck.
What spacers? None came out when I took it apart.
KT