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-   -   Rear Knuckle Failure (http://zr1.net/forum/showthread.php?t=9583)

UKZR1 09-01-2009 04:08 AM

Rear Knuckle Failure
 
On the way back to England from Germany yesterday my r/side rear knuckle failed causing suspension collapse.

we managed to limp the car home after packing out the bump stop. I'll get a photo tonight.

I'm lucky it didn't fail on the Saturday when I did 4 laps of the full ring as the out come could have been much worse.

lbszr 09-02-2009 06:42 PM

Re: Rear Knuckle Failure
 
Quote:

Originally Posted by UKZR1 (Post 69738)
On the way back to England from Germany yesterday my r/side rear knuckle failed causing suspension collapse.

we managed to limp the car home after packing out the bump stop. I'll get a photo tonight.

I'm lucky it didn't fail on the Saturday when I did 4 laps of the full ring as the out come could have been much worse.


:happy1: Now somewhere else I'll have to start looking for cracks.....

Just had the front wheel bearing flange break off the spindle at the track, luckily with the shape of the spindle the wheel stayed on.

rhipsher 09-02-2009 08:35 PM

Re: Rear Knuckle Failure
 
Holy cow brother. Did it cause any body damage?

Jeffvette 09-02-2009 09:02 PM

Re: Rear Knuckle Failure
 
Do you have a picture of the failure point of the knuckle?

UKZR1 09-03-2009 03:08 PM

Re: Rear Knuckle Failure
 
2 Attachment(s)
ok got out under the car after work. Here's a couple of pics

I cleaned up the inside of the other one and all looks ok but I will need to remove the wheel and have a good look on the outside yet.

One thing to point out is that the car is on DRM coilovers and has been for the last 3 years.

If you look at picture 'knuckle2' on the curved portion of the knuckle just under the lower anti-squat bar mount you will see the break is slightly dirty and looks old. This location lines up to a very slight 'dink/dent/chip' whatever word describes it best. Looks like something in the past may have weakened it.

To get to Germany from England involves driving through Belgium - the only place I have found with worse roads than England!! The bumps through Belgium followed by 4 laps of the ring may have been enough to spread the weakness to breaking point.

Jeffvette 09-03-2009 03:18 PM

Re: Rear Knuckle Failure
 
How big was the pothole that you hit?

UKZR1 09-03-2009 04:15 PM

Re: Rear Knuckle Failure
 
There wasn't just one large pothole. The trip out there involved the usual bad potholed/patched Belgium highways. Then we did some driving in Germany (good roads) and the ring. It failed on our way out of Germany. There were a few sections of road repairs with small ramps taken at slow speed and maybe a couple of potholes. wasnt the case of hitting one massive hole and bang.

Jeffvette 09-03-2009 04:29 PM

Re: Rear Knuckle Failure
 
Quote:

Originally Posted by UKZR1 (Post 69969)
There wasn't just one large pothole. The trip out there involved the usual bad potholed/patched Belgium highways. Then we did some driving in Germany (good roads) and the ring. It failed on our way out of Germany. There were a few sections of road repairs with small ramps taken at slow speed and maybe a couple of potholes. wasnt the case of hitting one massive hole and bang.


I'm saying in the past. I've had some hard impacts with my coilovers. Bent both rims on the passenger side. Shock mounts survived.

lbszr 09-03-2009 04:44 PM

Re: Rear Knuckle Failure
 
:eek: Glad you could limp home with no other problems.

UKZR1 09-03-2009 04:52 PM

Re: Rear Knuckle Failure
 
Hey Jeff I'm just looking for a replacement and need to know if they are all the same for all C4's

UKZR1 09-03-2009 04:58 PM

Re: Rear Knuckle Failure
 
Never hit any potholes that bad.

Its on the side of the car that gets the easiest life, Driving on the left over here the left side tends to get the most potholes being on the edge of the road.

Kind of reassuring that you have had no probs despite bending the rims. Perhaps a bad casting in my case. When I bought the car I noticed one of its OEM wheels had a crack and replaced it. Cant remember what one but can check. Would be interesting to see if it was from that side.

Jeff I'm just looking for a replacement and need to know if they are all the same for all C4's pn 10052210 rh

phrogs 09-03-2009 05:41 PM

Re: Rear Knuckle Failure
 
I have these!!


If you havent found one yet let em know





Quote:

Originally Posted by UKZR1 (Post 69976)
Never hit any potholes that bad.

Its on the side of the car that gets the easiest life, Driving on the left over here the left side tends to get the most potholes being on the edge of the road.

Kind of reassuring that you have had no probs despite bending the rims. Perhaps a bad casting in my case. When I bought the car I noticed one of its OEM wheels had a crack and replaced it. Cant remember what one but can check. Would be interesting to see if it was from that side.

Jeff I'm just looking for a replacement and need to know if they are all the same for all C4's pn 10052210 rh


Jeffvette 09-03-2009 05:46 PM

Re: Rear Knuckle Failure
 
Quote:

Originally Posted by UKZR1 (Post 69975)
Hey Jeff I'm just looking for a replacement and need to know if they are all the same for all C4's


88-96 are the same.

UKZR1 09-03-2009 05:49 PM

Re: Rear Knuckle Failure
 
Just ordered one on ebay:thumbsup:

Found a place over here that had one but no way was I paying £300 for one!! Just have to wait a bit longer for it to come from the US. At least it failed at the end of summer, no more events lined up this year anyway.

GOLDCYLON 09-03-2009 06:53 PM

Re: Rear Knuckle Failure
 
Quote:

Originally Posted by Jeffvette (Post 69962)
How big was the pothole that you hit?

That was my next question. Yikes that some dynamc failure there

UKZR1 09-04-2009 02:38 PM

Re: Rear Knuckle Failure
 
ok here's a part no question

Ive ordered a # 10052210 which is the same as the pn on the broken one.

What is p/n 10270127? Sites list it as the same 88-96 r/rear suspension knuckle.

did the p/n change?


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