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Old 03-28-2013   #1
dredgeguy
 
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Join Date: Aug 2012
Location: Ellicott City, MD
Posts: 1,631
Default Headlights clicking

Turned on the headlights and the right headlight motor kept clicking for about 4 seconds after full rotation and then stopped. Same clicking noise when I closed the lights.
Should I just buy the 3 bushings or go for the full kit, bushings and gear? Get the more expensive bronze gear or plastic?
Thanks for your suggestions
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Dredgeguy
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1992 Bright Red/Black ZR1 #246
Dana 4:10 gears
Polished LT5 by Haibeck
Polished Fikse FM5's with Michelin Pilot Sport 2
Stainless Works headers and cats with Corsa
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Old 03-28-2013   #2
secondchance
 
Join Date: Aug 2006
Location: McLean, VA
Posts: 3,704
Default Re: Headlights clicking

Quote:
Originally Posted by dredgeguy View Post
Turned on the headlights and the right headlight motor kept clicking for about 4 seconds after full rotation and then stopped. Same clicking noise when I closed the lights.
Should I just buy the 3 bushings or go for the full kit, bushings and gear? Get the more expensive bronze gear or plastic?
Thanks for your suggestions
Charlie,

Just get bushings for now. 90% - bushing will cure it.
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Old 03-28-2013   #3
Schrade
 
Join Date: Dec 2012
Location: NC
Posts: 1,786
Default Re: Headlights clicking

I just bought a new nylon gear for my '90 right side.

Before it got in, I opened it up, and found a crack in the gear. I expected to find crumbled Delrins - the 3 little guys INSIDE the nylon gear.

I cleaned it, and turned the nylon gear 180, re-installed, and waited for the new one. It works fine now.

Some GM electric motors do NOT rotate the nylon gear more than 180 - S-vehicle A/C temp control module, for one. And our headlight unit doesn't rotate more than 180 either, so I'm guessing that's why mine is working properly now, with the cracked gear re-installed.

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I'm getting my snappics / threads removed blindly as fast as I can, to get in compliance with copyright / license TOS on the boards here (lots of FSM pages and other copyright / license violations on my part; sorry guys). And thanks to all the guys who didn't whine when I posted those FSM copyrighted / licensed stuff in my threads...

( :thumbsup: [b]and to think I complied with a mod's request to delete a pic of him in a Challenge Car in NCM Museum, so he wouldn't get in hot water)[/b]

Thanks to several guys here for sending parts FREE; BearlyFlying, WeGone, Geezer, GoldCylon, and more there, TonyD, mike100, fletchusmc...

1990 #2794; 4L60e Stage V by RPM Transmission, TCI Dedicated TCM, OBX Stainless, Power Effects 3"

[IMG]https://lh5.googleusercontent.com/-GHpfzty7DVU/UQn-0Ru2xAI/AAAAAAAAA14/08mz1p4QLD4/s445/Screenshot-5.png[/IMG]
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Old 03-28-2013   #4
Schrade
 
Join Date: Dec 2012
Location: NC
Posts: 1,786
Default Re: Headlights clicking

This is what I found in a '94 that I did the headlight sticky for:



and how to get the armature back inside the brushes!!!



I have the rest of the snappics and sequence for breakdown if you need...
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I'm getting my snappics / threads removed blindly as fast as I can, to get in compliance with copyright / license TOS on the boards here (lots of FSM pages and other copyright / license violations on my part; sorry guys). And thanks to all the guys who didn't whine when I posted those FSM copyrighted / licensed stuff in my threads...

( :thumbsup: [b]and to think I complied with a mod's request to delete a pic of him in a Challenge Car in NCM Museum, so he wouldn't get in hot water)[/b]

Thanks to several guys here for sending parts FREE; BearlyFlying, WeGone, Geezer, GoldCylon, and more there, TonyD, mike100, fletchusmc...

1990 #2794; 4L60e Stage V by RPM Transmission, TCI Dedicated TCM, OBX Stainless, Power Effects 3"

[IMG]https://lh5.googleusercontent.com/-GHpfzty7DVU/UQn-0Ru2xAI/AAAAAAAAA14/08mz1p4QLD4/s445/Screenshot-5.png[/IMG]
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Old 03-28-2013   #5
dredgeguy
 
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Location: Ellicott City, MD
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Default Re: Headlights clicking

Thanks guys, will get the 3 bushings and hope I am in the 90% group!
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Dredgeguy
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1992 Bright Red/Black ZR1 #246
Dana 4:10 gears
Polished LT5 by Haibeck
Polished Fikse FM5's with Michelin Pilot Sport 2
Stainless Works headers and cats with Corsa
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Old 03-28-2013   #6
GOLDCYLON
 
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Join Date: May 2007
Location: Peoria, AZ
Posts: 9,153
Default Re: Headlights clicking

Yep as the others have stated its the bushings
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GOLDCYLON - 91 ZR-1 #2014
GOLDCYLON - 90 ZR-1 #2794, 4L60e (Formerly Schrade's)

GOLDCYLON - 11 CTS-V


Arizona State Director




91 WHITE/BLACK #2014. 380 P&P&PCed,Ported Heads, Jeal Long tubes, Corsa Exhaust/FIKSE FM-5s /LED TLs, LED Headlights, Front Wilwood 6 piston narrowlite calipers and rear Wilwood caliper street shop mod,CNCed Coolant Pipes,TPI Cvr,Filter cover,Stainless Bolts, DRM/DOM PROM /ZFDOC mod build #102,DRLs,BMAD with stainless Debris Screen,Coplan Air Blaster, Pioneer APP Radio 4,Brey-Krause HB,Sub Bar,Fire extinguisher seat mount,DRM Coilovers,LEDs everywhere,Compass mirror (orange),V1 DIC hidden display, Homelink sun visor, Carbon Fiber top x3 and APSIS Carbon Fiber interior, APSIS CF Steering Wheel/NAPA Leather, Banski trailing arms, Guldstrand front suspension,urethane bushings from Prothane (total suspension) ZFDoc drive shaft safety loop, raptor shift light (orange),AO engineering louver front plate, Console seat cushion, 96CE seats with black custom Sheepskins, ss billet catch can,Viper remote entry/alarm,Cragar Rear Louvers,LED side louver lights, Dewitts Radiator with SPAL fans and a Woods 160 T-Stat

90 RED/BLACK #2794. 4L60e Automatic Stage V by RPM Transmission, TCI Dedicated TCM, OBX Stainless Headers, Corsa Exhaust, SAN Secondaries and Haibeck PROM, Exotic Muscle Coil overs, LED Interior Lights, LED Tail Lights, LED Headlights, 94 Sport seats with black custom Sheepskins , Cragar rear louvers, GS Front calipers, Banski Trailing arms, APSIS Carbon Fiber steering wheel, Front and Rear Baer Eradispeeds, DRLs, Guldstrand front suspension,urethane bushings from Prothane (total suspension), Dewitt's Raditor with Dual SPAL fans and a Haibeck 170 T-Stat

11 RED/GREY CTS-V
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