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Old 05-24-2010   #21
pantera1683
 
Join Date: Mar 2010
Location: Fort Worth, TX
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Default Re: Header install questions.

Quote:
Originally Posted by aod View Post
Mine is a '90.
I am pretty sure you will need to extend your O2 sensor wires and zip tie them out of the way. Since your headers are ceramic coated you shouldn't need to add any elaborate heat shielding.
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Old 05-24-2010   #22
A26B
 
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Default Re: Header install questions.

Little story;

I put the O2 wire extensions on when I installed the headers. They were really long so I tied them waay away from the headers (jet coated). The pass side I secured to the firewall, under the HVAC box.

On the way back from Houston, I stopped in Gainseville, TX for fuel. Restarted & the engine ran so rough I thought it was going to tear the mtr mts loose. Needless to say, night time, no tools, no light & too low to look under. I thought m about the O2 leads & maybe one had shorted to the header somehow & that O2 signals were ignored in open loop. I throttled up & sure enough, it ran smooth. I drove the last 150 miles in 4th at about 3200 rpm & made it home.

Next morning, put it on the KwikLift. No header burn or shorted wires. Disconnected the pass side plug & poured water out. I had secured the plug under the AC condensate drain & when I stopped, the drain fell directly onto the plug.

I went ahead & bought new Bosch sensors from A/Z. The new sensor leads were long enough to eliminate the extensions.

Dumbass thing to do, but passing on my mistake.
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1994 ZR-1, Black/Black, Lingenfelter Aerobody, 416cu in, 3.91 gears, coil-over susp, Brembo brakes, etc.
2016 Black-Red, 3LT-Z51 Auto 8-speed.
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Old 05-24-2010   #23
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Default Re: Header install questions.

Very cool Paul
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91 WHITE/BLACK #2014. 380 P&P&PCed,Ported Heads, Jeal Long tubes, Corsa Exhaust/FIKSE FM-5s /LED TLs, LED Headlights, Front Wilwood 6 piston narrowlite calipers and rear Wilwood caliper street shop mod,CNCed Coolant Pipes,TPI Cvr,Filter cover,Stainless Bolts, DRM/DOM PROM /ZFDOC mod build #102,DRLs,BMAD with stainless Debris Screen,Coplan Air Blaster, Pioneer APP Radio 4,Brey-Krause HB,Sub Bar,Fire extinguisher seat mount,DRM Coilovers,LEDs everywhere,Compass mirror (orange),V1 DIC hidden display, Homelink sun visor, Carbon Fiber top x3 and APSIS Carbon Fiber interior, APSIS CF Steering Wheel/NAPA Leather, Banski trailing arms, Guldstrand front suspension,urethane bushings from Prothane (total suspension) ZFDoc drive shaft safety loop, raptor shift light (orange),AO engineering louver front plate, Console seat cushion, 96CE seats with black custom Sheepskins, ss billet catch can,Viper remote entry/alarm,Cragar Rear Louvers,LED side louver lights, Dewitts Radiator with SPAL fans and a Woods 160 T-Stat

90 RED/BLACK #2794. 4L60e Automatic Stage V by RPM Transmission, TCI Dedicated TCM, OBX Stainless Headers, Corsa Exhaust, SAN Secondaries and Haibeck PROM, Exotic Muscle Coil overs, LED Interior Lights, LED Tail Lights, LED Headlights, 94 Sport seats with black custom Sheepskins , Cragar rear louvers, GS Front calipers, Banski Trailing arms, APSIS Carbon Fiber steering wheel, Front and Rear Baer Eradispeeds, DRLs, Guldstrand front suspension,urethane bushings from Prothane (total suspension), Dewitt's Raditor with Dual SPAL fans and a Haibeck 170 T-Stat

11 RED/GREY CTS-V
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Old 05-24-2010   #24
pantera1683
 
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Default Re: Header install questions.

Jerry,

Thanks for sharing, I will check my drain to make sure it isn't above my connector.
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Old 05-24-2010   #25
tomtom72
 
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Default Re: Header install questions.

please pardon me chiming in on this A/C drain......but where is that thing supposed to be? I mean if I was to look for it, what general area, under that box that is on the passenger side of the motor?

I think mine is clogged as I never see any water on the floor on that side of the car.

TIA

Tom
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Old 05-24-2010   #26
pantera1683
 
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Default Re: Header install questions.

Quote:
Originally Posted by pantera1683 View Post
Jerry,

Thanks for sharing, I will check my drain to make sure it isn't above my connector.
Jerry, I just realized you said you used extensions. I didn't use extensions and my wires aren't under the HVAC so I shouldn't have that problem.
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Old 05-24-2010   #27
A26B
 
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Default Re: Header install questions.

Quote:
Originally Posted by tomtom72 View Post
please pardon me chiming in on this A/C drain......but where is that thing supposed to be? I mean if I was to look for it, what general area, under that box that is on the passenger side of the motor?
Yes

Quote:
I think mine is clogged as I never see any water on the floor on that side of the car.
Could be, they get that way sometimes. With the humidity here in the South, the drain gets a lot of exercise.
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JERRYS LT5 GASKETS & PARTS
http://www.jerrysgaskets.com
1994 ZR-1, Black/Black, Lingenfelter Aerobody, 416cu in, 3.91 gears, coil-over susp, Brembo brakes, etc.
2016 Black-Red, 3LT-Z51 Auto 8-speed.
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Old 05-26-2010   #28
aod
 
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Location: Green Bay, WI
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Default Re: Header install questions.

I got my bracket today. Thanks again Paul, it is a very nice piece of work!
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Old 05-26-2010   #29
GOLDCYLON
 
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Default Re: Header install questions.

Dont forget to remove the inner fenders to give yourself some space to work.
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GOLDCYLON - 91 ZR-1 #2014
GOLDCYLON - 90 ZR-1 #2794, 4L60e (Formerly Schrade's)

GOLDCYLON - 11 CTS-V


Arizona State Director




91 WHITE/BLACK #2014. 380 P&P&PCed,Ported Heads, Jeal Long tubes, Corsa Exhaust/FIKSE FM-5s /LED TLs, LED Headlights, Front Wilwood 6 piston narrowlite calipers and rear Wilwood caliper street shop mod,CNCed Coolant Pipes,TPI Cvr,Filter cover,Stainless Bolts, DRM/DOM PROM /ZFDOC mod build #102,DRLs,BMAD with stainless Debris Screen,Coplan Air Blaster, Pioneer APP Radio 4,Brey-Krause HB,Sub Bar,Fire extinguisher seat mount,DRM Coilovers,LEDs everywhere,Compass mirror (orange),V1 DIC hidden display, Homelink sun visor, Carbon Fiber top x3 and APSIS Carbon Fiber interior, APSIS CF Steering Wheel/NAPA Leather, Banski trailing arms, Guldstrand front suspension,urethane bushings from Prothane (total suspension) ZFDoc drive shaft safety loop, raptor shift light (orange),AO engineering louver front plate, Console seat cushion, 96CE seats with black custom Sheepskins, ss billet catch can,Viper remote entry/alarm,Cragar Rear Louvers,LED side louver lights, Dewitts Radiator with SPAL fans and a Woods 160 T-Stat

90 RED/BLACK #2794. 4L60e Automatic Stage V by RPM Transmission, TCI Dedicated TCM, OBX Stainless Headers, Corsa Exhaust, SAN Secondaries and Haibeck PROM, Exotic Muscle Coil overs, LED Interior Lights, LED Tail Lights, LED Headlights, 94 Sport seats with black custom Sheepskins , Cragar rear louvers, GS Front calipers, Banski Trailing arms, APSIS Carbon Fiber steering wheel, Front and Rear Baer Eradispeeds, DRLs, Guldstrand front suspension,urethane bushings from Prothane (total suspension), Dewitt's Raditor with Dual SPAL fans and a Haibeck 170 T-Stat

11 RED/GREY CTS-V
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Old 05-27-2010   #30
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Default Re: Header install questions.

Jerry and Daryl......thanks a bunch guys!

It's sometimes the simple things that my brain has farts over!

I assume if I was to look in the correct place in the FSM I could get the official description of where that drain is.....those pages along with the electrical book are virgins in my FSM set. Section 6E, suspension, brakes and engine mechanical are dog eared & have grease smudges & sticky notes!
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