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Old 05-11-2017   #11
Kevin
 
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Default Re: Intermittent DNS

If you need a how to on bypassing the clutch switch I can post it when I get home from work tonight.
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Old 05-11-2017   #12
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Default Re: Intermittent DNS

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Originally Posted by ALLTHECAMS View Post
OK now I'm confused LOL. In your first post you said if the needle did t move it wasn't the starter but to into the clutch safety switch or VATS? Sorry but I'm a dummy when it comes to diagnosing electrical issues.


You are correct. I am on the road in Colorado right now and wasn't following you comments carefully enough. I suggest troubleshooting the starter circuit to identify a switch or wiring that is failing. I don't have any manuals with me so I will leave the explanation to others.


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Old 05-11-2017   #13
Z51JEFF
 
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Default Re: Intermittent DNS

Bypassing the switch is easy. Pull the hush panel and look up under the dash and look for the 10 gauge PURPLE WIRE plug,it should be towards left of the steering column. I have a jumper I made,if you were closer I'd loan it to you for some trouble shooting.
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Old 05-11-2017   #14
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Default Re: Intermittent DNS

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Originally Posted by Z51JEFF View Post
Bypassing the switch is easy. Pull the hush panel and look up under the dash and look for the 10 gauge PURPLE WIRE plug,it should be towards left of the steering column. I have a jumper I made,if you were closer I'd loan it to you for some trouble shooting.
Jumper across the plug then?

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Old 05-11-2017   #15
5ABI VT
 
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Default Re: Intermittent DNS

Might not be much use but I posted my experience here :
http://www.zr1.net/forum/showthread.php?t=26832

Check out post #53 I posted a photo of the clutch switch on my 94. Just thought I would add that because I jumpered the wrong switch early and chased my tail for a while before I realized it.
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Old 05-12-2017   #16
Z51JEFF
 
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Default Re: Intermittent DNS

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Originally Posted by ALLTHECAMS View Post
Jumper across the plug then?

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Yes. I've got a new switch but when the time comes to replace it I'll bypass it,too much of a hassle to get to the switch.
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Old 07-14-2017   #17
ALLTHECAMS
 
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Default Re: Intermittent DNS

So a couple weeks ago I had the DNS again. I replaced the battery and ran a bypass on the clutch safety switch and thought I had solved the problem. WRONG!!

This morning when I got in the car to go to a show I turned the key and no crank. I tried jumping it on both my pickup and a battery charger, waiting 5-10 minutes between each attempt. Then I ran a jumper between the purple wire and the VATS lockout relay. It will crank but will not fire. I have fuel pressure in the rails, plenty of voltage at the battery, but I dont know if the injectors are firing or if I have spark. When I crank it the tach needle comes off its stop but only shows 0.

it is difficult alot of times to turn the key cylinder back so I can get my key out.
Help!!! This is my dream car, but I've never had a car this unreliable.
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Old 07-16-2017   #18
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Default Re: Intermittent DNS

Anyone??

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Old 07-16-2017   #19
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Default Re: Intermittent DNS

Pull a spark plug wire then crank it with a plug checker or just a screwdriver to ground and see it you have spark. If no spark I'll bet it's a VATS issue.


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Old 07-16-2017   #20
Z51JEFF
 
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Default Re: Intermittent DNS

One other option is to put a secondary relay in for the starter,check out sticky thread in the ZR-1 second on the other site.
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