Dynomite
07-01-2014, 12:53 AM
For those wondering what to do when you receive your first ZR-1 here is a short list of the Minimum Restoration of a 1990 ZR-1 (something I do to ALL ZR-1s).
This list is a Minimum and keeps the LT5 Stock in appearance and function (except for TB Coolant Elimination and some other items that cannot be seen). ;)
List of What should be Done if it Needs it or NOT :p
The very first think I do is check Compression shooting for 210 lbs within 5 lbs each cylinder (see item #10).
1. Change ALL Fluids (Includes Coolant with NAPA Green).
LT5/ZR-1 Fluids (http://forums.corvetteforum.com/c4-zr-1-discussion/3005470-tech-info-lt5-modifications-rebuild-tricks-500-hp.html#post1580070550)
http://i287.photobucket.com/albums/ll142/dynomite007/Dynomite6/353a8770-2463-4a3d-bd53-860920b2b618.jpg
2. Add Differential Drain Plug, Billet Aluminum Belt Tensioner Pulley, Debree Screen, Gun Metal Oil Cap and 60/80 Amp Starter Relay.
Associated with Debree Screen is Clean Radiator (including Oil Cooler) of ALL Oil and dirt using Engine Cleaner and Hot Pressure Washer.
LT5 Added Systems (http://forums.corvetteforum.com/c4-zr-1-discussion/2942569-tech-info-lt5-eliminated-systems.html#post1579114180)
3. Remove Plenum and Block TB Coolant at Injector Housing (Undetected and appears stock). Also check Water Pump Area and Thermostat Area and other areas for coolant leaks. Tighten Bolts, Hose Clamps as required or replace Components/gaskets/hoses as required.
LT5 Eliminated Systems (http://forums.corvetteforum.com/c4-zr-1-discussion/2942569-tech-info-lt5-eliminated-systems.html)
4. With Plenum Removed, Recondition Starter Solenoid, Check Injectors Resistance which should be around 12 Ohms each (I use RC 205s if required), Check Coils, Check and fix any vacuum leaks, Check Fuel Pressure at Fuel Rails (should be around 45-50 lbs).
Starter, Starter Relay, Wiring Harness, Battery, and Plugs Tricks (http://forums.corvetteforum.com/c4-zr-1-discussion/3005470-tech-info-lt5-modifications-rebuild-tricks-500-hp-3.html#post1581564085)
Fuel Injector Resistance Plenum In Place TIPS (http://www.zr1.net/forum/showthread.php?p=190546)
Checking fuel pressure TIPS (http://www.zr1.net/forum/showthread.php?p=182376)
5. With Plenum Removed, Steam Clean Under Starter and Clean Valley Drain, Tighten/replace gaskets and use red Loctite where required.
6. Replace Plenum with New Gasket (dry gasket with no sealant applied). Replace Plenum Bolts with NO Loctite as no need with TB Coolant Blocked at Injector Housing.
7. Check and re-install INFL REST Sensors (Drivers Side and Passenger Side). Replace Battery Hold Down Bolt with Allen Head Stainless Steel Bolt.
Ignition Key Codes and Clearing INFL REST Codes (http://forums.corvetteforum.com/c4-zr-1-discussion/3005470-tech-info-lt5-modifications-rebuild-tricks-500-hp-3.html#post1581564095)
8. Clear Ride Control Codes by first fixing replacing associated FX3 shock or Shock Actuator.
Bilstein Shock Applications and Self Alignment TIPS (http://www.zr1.net/forum/showthread.php?p=192768")
9. Check for Oil Leaks or Clutch Master/Slave Leaks and clean/add fluid as appropriate.
10. Replace Plugs. While Plugs are out check Compression shooting for 210 lbs within 5 lbs each cylinder (Check Compression with fully charged battery).
http://i287.photobucket.com/albums/ll142/dynomite007/91%20ZR1/NKGIridium.jpg
11. In general Clear ALL Codes after Fixing Systems and adding Marc Haibeck Chip AYBKG Haibeck AYBKG (http://www.zr1specialist.com/HAT%20Web/products/Calibration%20AYBKG.htm)
12. If Sound System is NON Working....Replace associated BAD Speaker Amps with Nissan Max 975s.
13. LAST BUT NOT LEAST.....adding Carter Bling.
1. Set Throttle Cable Billet Brackets.
2. One Fuel Line Billet Clamp (87 and 91 in red).
3. Two Brake Reservoir Tops.
4. One Oil Filter Cover with Etching AMSOIL 10W-40.
5. Coolant Reservoir Top.
6. Coolant Overflow Top.
7. Power Steering Reservoir Top.
8. Winshield Wiper Reservoir Top.
9. TB Top polished Billet Aluminum with Chev and LT-5.
14. Add Lee's MAP Sensor Cover with ZR-1 Year and Car Number.
Lee's MAP Sensor Cover (http://www.zr1.net/forum/showthread.php?t=16140)
15. Replace Sagging Headliner.
See Robert Custom Headliner (http://zr1netregistry.com/Marketplace/RevStoreTest/ProductDetail/tabid/239/rvdsfpid/headliner-85/rvdsfpvid/zr-1-splash-logo-headliner-457/Default.aspx)
16. Check Tire Pressure (I start at 30 psi), Fill gas Tank with Clean New 91 Octane and Go for a Ride :D
I will add more if I think of anything I normally do to ALL ZR-1s.
This list is a Minimum and keeps the LT5 Stock in appearance and function (except for TB Coolant Elimination and some other items that cannot be seen). ;)
List of What should be Done if it Needs it or NOT :p
The very first think I do is check Compression shooting for 210 lbs within 5 lbs each cylinder (see item #10).
1. Change ALL Fluids (Includes Coolant with NAPA Green).
LT5/ZR-1 Fluids (http://forums.corvetteforum.com/c4-zr-1-discussion/3005470-tech-info-lt5-modifications-rebuild-tricks-500-hp.html#post1580070550)
http://i287.photobucket.com/albums/ll142/dynomite007/Dynomite6/353a8770-2463-4a3d-bd53-860920b2b618.jpg
2. Add Differential Drain Plug, Billet Aluminum Belt Tensioner Pulley, Debree Screen, Gun Metal Oil Cap and 60/80 Amp Starter Relay.
Associated with Debree Screen is Clean Radiator (including Oil Cooler) of ALL Oil and dirt using Engine Cleaner and Hot Pressure Washer.
LT5 Added Systems (http://forums.corvetteforum.com/c4-zr-1-discussion/2942569-tech-info-lt5-eliminated-systems.html#post1579114180)
3. Remove Plenum and Block TB Coolant at Injector Housing (Undetected and appears stock). Also check Water Pump Area and Thermostat Area and other areas for coolant leaks. Tighten Bolts, Hose Clamps as required or replace Components/gaskets/hoses as required.
LT5 Eliminated Systems (http://forums.corvetteforum.com/c4-zr-1-discussion/2942569-tech-info-lt5-eliminated-systems.html)
4. With Plenum Removed, Recondition Starter Solenoid, Check Injectors Resistance which should be around 12 Ohms each (I use RC 205s if required), Check Coils, Check and fix any vacuum leaks, Check Fuel Pressure at Fuel Rails (should be around 45-50 lbs).
Starter, Starter Relay, Wiring Harness, Battery, and Plugs Tricks (http://forums.corvetteforum.com/c4-zr-1-discussion/3005470-tech-info-lt5-modifications-rebuild-tricks-500-hp-3.html#post1581564085)
Fuel Injector Resistance Plenum In Place TIPS (http://www.zr1.net/forum/showthread.php?p=190546)
Checking fuel pressure TIPS (http://www.zr1.net/forum/showthread.php?p=182376)
5. With Plenum Removed, Steam Clean Under Starter and Clean Valley Drain, Tighten/replace gaskets and use red Loctite where required.
6. Replace Plenum with New Gasket (dry gasket with no sealant applied). Replace Plenum Bolts with NO Loctite as no need with TB Coolant Blocked at Injector Housing.
7. Check and re-install INFL REST Sensors (Drivers Side and Passenger Side). Replace Battery Hold Down Bolt with Allen Head Stainless Steel Bolt.
Ignition Key Codes and Clearing INFL REST Codes (http://forums.corvetteforum.com/c4-zr-1-discussion/3005470-tech-info-lt5-modifications-rebuild-tricks-500-hp-3.html#post1581564095)
8. Clear Ride Control Codes by first fixing replacing associated FX3 shock or Shock Actuator.
Bilstein Shock Applications and Self Alignment TIPS (http://www.zr1.net/forum/showthread.php?p=192768")
9. Check for Oil Leaks or Clutch Master/Slave Leaks and clean/add fluid as appropriate.
10. Replace Plugs. While Plugs are out check Compression shooting for 210 lbs within 5 lbs each cylinder (Check Compression with fully charged battery).
http://i287.photobucket.com/albums/ll142/dynomite007/91%20ZR1/NKGIridium.jpg
11. In general Clear ALL Codes after Fixing Systems and adding Marc Haibeck Chip AYBKG Haibeck AYBKG (http://www.zr1specialist.com/HAT%20Web/products/Calibration%20AYBKG.htm)
12. If Sound System is NON Working....Replace associated BAD Speaker Amps with Nissan Max 975s.
13. LAST BUT NOT LEAST.....adding Carter Bling.
1. Set Throttle Cable Billet Brackets.
2. One Fuel Line Billet Clamp (87 and 91 in red).
3. Two Brake Reservoir Tops.
4. One Oil Filter Cover with Etching AMSOIL 10W-40.
5. Coolant Reservoir Top.
6. Coolant Overflow Top.
7. Power Steering Reservoir Top.
8. Winshield Wiper Reservoir Top.
9. TB Top polished Billet Aluminum with Chev and LT-5.
14. Add Lee's MAP Sensor Cover with ZR-1 Year and Car Number.
Lee's MAP Sensor Cover (http://www.zr1.net/forum/showthread.php?t=16140)
15. Replace Sagging Headliner.
See Robert Custom Headliner (http://zr1netregistry.com/Marketplace/RevStoreTest/ProductDetail/tabid/239/rvdsfpid/headliner-85/rvdsfpvid/zr-1-splash-logo-headliner-457/Default.aspx)
16. Check Tire Pressure (I start at 30 psi), Fill gas Tank with Clean New 91 Octane and Go for a Ride :D
I will add more if I think of anything I normally do to ALL ZR-1s.