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Shrek
01-15-2012, 08:47 PM
Test fitting the headers today and only had two small issues.

1) Need a O2 sensor extension for the passenger side. Got one...Thanks Ted

2) #1 tube making contact with steering shaft. Need to dimple a tad!

View from the bottom.
http://i446.photobucket.com/albums/qq186/2manyvettes24/ZR-1%20Track%20Build/Engine/DSCN1482.jpg


http://i446.photobucket.com/albums/qq186/2manyvettes24/ZR-1%20Track%20Build/Engine/DSCN1479.jpg


View from the top.
http://i446.photobucket.com/albums/qq186/2manyvettes24/ZR-1%20Track%20Build/Engine/DSCN1478.jpg

Shrek
01-16-2012, 06:55 AM
After a good nights sleep, I have a thought! Wonder if I can loosen the single nut on each motor mount perch and pry the motor over enough to clear it. Just need to see how much room I have between the passenger header and the frame. I seem to recall about a half inch while I was test fitting them yesterday.

VetteMed
01-16-2012, 10:45 AM
Marc Haibeck sells O2 extensions for a reasonable price.

My Jeal headers contact the steering shaft. I improved (though did not cure) the situation by using a couple of alignment shims under the driver's side motor mount. Loosen the lower mount bolts, jack up driver's side, slip shims in, tighten bolts, drive car to let mounts settle.

I did not cure the issue; on right turns the shaft still rubs on the #1 primary tube. I plan to add another shim the next time I have the car up in the air again.

Shrek
01-19-2012, 07:55 AM
Lifting was not an option! I dropped the angle braces and the mounts are all the way to the right in the slots, so no more adjustment that way. I was able to dimple the tube, well actually more of a crease than a dimple, and all is good.:dancing

secondchance
01-19-2012, 03:19 PM
Lifting was not an option! I dropped the angle braces and the mounts are all the way to the right in the slots, so no more adjustment that way. I was able to dimple the tube, well actually more of a crease than a dimple, and all is good.:dancing

Glad to to hear you got it sorted out. These cars must have some production variations. Interesting that mine bolted up w/ no rubbing against steering shaft.

VetteMed
01-20-2012, 07:24 AM
Shrek, did you dimple the header tube while installed on the motor? Or did you remove and dimple it?

Shrek
01-20-2012, 07:54 AM
Shrek, did you dimple the header tube while installed on the motor? Or did you remove and dimple it?
I marked it, removed it, then creased it using a press brake at the shop where I work.

TCurtner
01-21-2012, 11:30 AM
I marked it, removed it, then creased it using a press brake at the shop where I work.


So...how do they perform? I want to do the same for my '91 Z. :cheers:

Shrek
01-21-2012, 07:33 PM
So...how do they perform? I want to do the same for my '91 Z. :cheers:
Won't know for a couple of weeks. Soon as it's back on the ground and running, we're going straight to the dyno. I'll post my impressions then!:cheers:

sammy
01-21-2012, 08:20 PM
did you also change the exhaust when you did the headers ? do you have before dyno runs so you can see the improvement ?

Shrek
01-21-2012, 08:34 PM
did you also change the exhaust when you did the headers ? do you have before dyno runs so you can see the improvement ?
No, we are not changing the exhaust. It has a Flowmaster Force II cat back. Yes we have a base dyno from several years ago.

sammy
01-22-2012, 12:25 PM
great it will be fun to see if the difference is about the same as the 17 hp difference i found when changing from the stk manifolds to the stainless works headers